Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings

Structural features of thermal spray coatings, e.g., porosity, can be beneficial as oil retention volumes in tribological systems in order to improve emergency running properties. While thermal spray coatings can already have a considerable degree of porosity depending on the coating conditions, the...

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Main Authors: Pia Kutschmann, Thomas Lindner, Hendrik Liborius, Thomas Grund, Andreas Schubert, Thomas Lampke
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/14/6520
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author Pia Kutschmann
Thomas Lindner
Hendrik Liborius
Thomas Grund
Andreas Schubert
Thomas Lampke
author_facet Pia Kutschmann
Thomas Lindner
Hendrik Liborius
Thomas Grund
Andreas Schubert
Thomas Lampke
author_sort Pia Kutschmann
collection DOAJ
description Structural features of thermal spray coatings, e.g., porosity, can be beneficial as oil retention volumes in tribological systems in order to improve emergency running properties. While thermal spray coatings can already have a considerable degree of porosity depending on the coating conditions, the finish machining, e.g., by turning, has a significant influence on the final surface properties. Effects like near-surface deformation and subsequent closing of pores during the machining process should be prevented. In the present study, the influence of thermochemical surface hardening on the surface topography of wire arc sprayed 17Cr steel layers after finish turning was investigated. Successful surface hardening by gas nitriding was shown by light microscopic and phase analyses. The surface properties after the various treatment steps were characterized by the surface roughness parameters <i>Ra</i> and <i>Rz</i>, the valley void volume <i>Vvv,</i> and the Abbott curves. A rise of the valley void volume can be beneficial in tribological applications in which a suitable oil retention volume is required. Accordingly, a thermochemical treatment combined with an appropriate subsequent finishing process is suitable to significantly influence the surface properties of thermal spray steel coatings.
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spelling doaj.art-04ee96786d534f6d8416d03577f265742023-11-22T03:11:05ZengMDPI AGApplied Sciences2076-34172021-07-011114652010.3390/app11146520Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel CoatingsPia Kutschmann0Thomas Lindner1Hendrik Liborius2Thomas Grund3Andreas Schubert4Thomas Lampke5Materials and Surface Engineering Group, Institute of Materials Science and Engineering, Chemnitz University of Technology, D-09107 Chemnitz, GermanyMaterials and Surface Engineering Group, Institute of Materials Science and Engineering, Chemnitz University of Technology, D-09107 Chemnitz, GermanyProfessorship Micromanufacturing Technology, Institute for Machine Tools and Production Processes, Chemnitz University of Technology, D-09107 Chemnitz, GermanyMaterials and Surface Engineering Group, Institute of Materials Science and Engineering, Chemnitz University of Technology, D-09107 Chemnitz, GermanyProfessorship Micromanufacturing Technology, Institute for Machine Tools and Production Processes, Chemnitz University of Technology, D-09107 Chemnitz, GermanyMaterials and Surface Engineering Group, Institute of Materials Science and Engineering, Chemnitz University of Technology, D-09107 Chemnitz, GermanyStructural features of thermal spray coatings, e.g., porosity, can be beneficial as oil retention volumes in tribological systems in order to improve emergency running properties. While thermal spray coatings can already have a considerable degree of porosity depending on the coating conditions, the finish machining, e.g., by turning, has a significant influence on the final surface properties. Effects like near-surface deformation and subsequent closing of pores during the machining process should be prevented. In the present study, the influence of thermochemical surface hardening on the surface topography of wire arc sprayed 17Cr steel layers after finish turning was investigated. Successful surface hardening by gas nitriding was shown by light microscopic and phase analyses. The surface properties after the various treatment steps were characterized by the surface roughness parameters <i>Ra</i> and <i>Rz</i>, the valley void volume <i>Vvv,</i> and the Abbott curves. A rise of the valley void volume can be beneficial in tribological applications in which a suitable oil retention volume is required. Accordingly, a thermochemical treatment combined with an appropriate subsequent finishing process is suitable to significantly influence the surface properties of thermal spray steel coatings.https://www.mdpi.com/2076-3417/11/14/652017Cr steelgas nitridingmachiningsurface propertiesvalley void volumewire arc spraying
spellingShingle Pia Kutschmann
Thomas Lindner
Hendrik Liborius
Thomas Grund
Andreas Schubert
Thomas Lampke
Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings
Applied Sciences
17Cr steel
gas nitriding
machining
surface properties
valley void volume
wire arc spraying
title Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings
title_full Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings
title_fullStr Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings
title_full_unstemmed Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings
title_short Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings
title_sort influence of thermochemical treatment on the surface properties of finish turned wire arc sprayed 17cr steel coatings
topic 17Cr steel
gas nitriding
machining
surface properties
valley void volume
wire arc spraying
url https://www.mdpi.com/2076-3417/11/14/6520
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