Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts

A support control automation system employing force sensors to a large-size crankshaft main journals’ flexible support-system was studied. The current system was intended to evaluate the geometric condition of crankshafts in internal combustion diesel engines. The support reaction forces were change...

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Main Authors: Leszek Chybowski, Krzysztof Nozdrzykowski, Zenon Grządziel, Lech Dorobczyński
Format: Article
Language:English
Published: MDPI AG 2020-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/20/9/2654
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author Leszek Chybowski
Krzysztof Nozdrzykowski
Zenon Grządziel
Lech Dorobczyński
author_facet Leszek Chybowski
Krzysztof Nozdrzykowski
Zenon Grządziel
Lech Dorobczyński
author_sort Leszek Chybowski
collection DOAJ
description A support control automation system employing force sensors to a large-size crankshaft main journals’ flexible support-system was studied. The current system was intended to evaluate the geometric condition of crankshafts in internal combustion diesel engines. The support reaction forces were changed to minimize the crankshaft elastic deflection as a function of the crank angle. The aim of this research was to verify the hypothesis that the mentioned change can be expressed by a monoharmonic model regardless of a crankshaft structure. The authors’ investigations have confirmed this hypothesis. It was also shown that an algorithmic approach improved the mathematical model mapping with the reaction forces due to faster and more accurate calculations of a phase shift angle. The verification of the model for crankshafts with different structural designs made it possible to assess how well the model fits the coefficients of determination that were calculated with the finite element analysis (FEA). For the crankshafts analyzed, the coefficients of determination R<sup>2</sup> were greater than 0.9997, while the maximum relative percentage errors δ<sub>max</sub> were up to 1.0228%. These values can be considered highly satisfactory for the assessment of the conducted study.
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spelling doaj.art-04f744577e814bea9ecd7130c3c3efcc2023-11-19T23:36:36ZengMDPI AGSensors1424-82202020-05-01209265410.3390/s20092654Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size CrankshaftsLeszek Chybowski0Krzysztof Nozdrzykowski1Zenon Grządziel2Lech Dorobczyński3Faculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Mechatronics and Electrical Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandA support control automation system employing force sensors to a large-size crankshaft main journals’ flexible support-system was studied. The current system was intended to evaluate the geometric condition of crankshafts in internal combustion diesel engines. The support reaction forces were changed to minimize the crankshaft elastic deflection as a function of the crank angle. The aim of this research was to verify the hypothesis that the mentioned change can be expressed by a monoharmonic model regardless of a crankshaft structure. The authors’ investigations have confirmed this hypothesis. It was also shown that an algorithmic approach improved the mathematical model mapping with the reaction forces due to faster and more accurate calculations of a phase shift angle. The verification of the model for crankshafts with different structural designs made it possible to assess how well the model fits the coefficients of determination that were calculated with the finite element analysis (FEA). For the crankshafts analyzed, the coefficients of determination R<sup>2</sup> were greater than 0.9997, while the maximum relative percentage errors δ<sub>max</sub> were up to 1.0228%. These values can be considered highly satisfactory for the assessment of the conducted study.https://www.mdpi.com/1424-8220/20/9/2654geometry measurementslarge crankshaftsmarine diesel enginesflexible crankshaft supportsforces at supportsforce control
spellingShingle Leszek Chybowski
Krzysztof Nozdrzykowski
Zenon Grządziel
Lech Dorobczyński
Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts
Sensors
geometry measurements
large crankshafts
marine diesel engines
flexible crankshaft supports
forces at supports
force control
title Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts
title_full Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts
title_fullStr Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts
title_full_unstemmed Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts
title_short Evaluation of Model-Based Control of Reaction Forces at the Supports of Large-Size Crankshafts
title_sort evaluation of model based control of reaction forces at the supports of large size crankshafts
topic geometry measurements
large crankshafts
marine diesel engines
flexible crankshaft supports
forces at supports
force control
url https://www.mdpi.com/1424-8220/20/9/2654
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AT zenongrzadziel evaluationofmodelbasedcontrolofreactionforcesatthesupportsoflargesizecrankshafts
AT lechdorobczynski evaluationofmodelbasedcontrolofreactionforcesatthesupportsoflargesizecrankshafts