Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion

In petrochemical applications, improving the catalytic activity and stability of Zeolite as a cutting-edge material has gained research interest. Herein, a local South African clay as a source of high silica and alumina with an organic template of tetrapropylammonium bromide (TPABr) was synthesized...

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Main Authors: Usman Mohammed Aliyu, Sudesh Rathilal, Sherif Ishola Mustapha, Ronald Musamali, Emmanuel Kweinor Tetteh
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Catalysis Communications
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1566736723001528
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author Usman Mohammed Aliyu
Sudesh Rathilal
Sherif Ishola Mustapha
Ronald Musamali
Emmanuel Kweinor Tetteh
author_facet Usman Mohammed Aliyu
Sudesh Rathilal
Sherif Ishola Mustapha
Ronald Musamali
Emmanuel Kweinor Tetteh
author_sort Usman Mohammed Aliyu
collection DOAJ
description In petrochemical applications, improving the catalytic activity and stability of Zeolite as a cutting-edge material has gained research interest. Herein, a local South African clay as a source of high silica and alumina with an organic template of tetrapropylammonium bromide (TPABr) was synthesized hydrothermally. The study then examined the effect of crystallization temperature (120–180 °C), crystallization time (24–96 h) and ageing time (0–48 h) on the crystallinity, surface morphology and functional group of the Kaolin-based ZSM-5 Zeolite formed. Characterization results by X-ray diffraction, scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET) and Fourier Transform Infrared Spectroscopy (FTIR) analysis revealed the hydrothermal synthesis of the crystalline powder was successful. The XRD revealed the highest intensity at ∑5 with the most intense peaks at 2Ѳ° and a relative crystallinity from 74.6% to 76.66% at the temperature of 180°C and 48 h of ageing and crystallization time of sampled powder. The crystals' growth and pore structure (openings of 5–5.5 Å) was affirmed by the SEM results. Likewise, the BET revealed the surface area (146.15 m2/g), pore volume (0.056 cm3/g) and pore size (59.12 Å). The FTIR spectra vibration within the wavenumber from 545 to 1224 cm−1 also confirmed the sharpness of the beta and pentasil index peaks. Moreso, the bioethanol conversion at the temperature of 180°C over the synthesized ZSM-5 catalyst yielded 2.03% H2, 1.03% CH4, 37.07% C2H4, and 62.4% liquids. This study has demonstrated the synthesized Kaolin-based ZSM-5 Zeolite has the potential for industrial decomposition of ethanol with good catalyst stability.
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spelling doaj.art-05108d20b53143599503255a1b7db5762023-09-15T04:39:17ZengElsevierCatalysis Communications1873-39052023-09-01182106750Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversionUsman Mohammed Aliyu0Sudesh Rathilal1Sherif Ishola Mustapha2Ronald Musamali3Emmanuel Kweinor Tetteh4Fuels and Petrochemicals Research Group, Chemical Engineering, Durban University of Technology, P.O. Box 1334, Durban 4000, South Africa; Corresponding author.Green Engineering Research Group, Department of Chemical Engineering, Faculty of Engineering and the Built Environment, Durban University of Technology, Durban, 4001, South AfricaFuels and Petrochemicals Research Group, Chemical Engineering, Durban University of Technology, P.O. Box 1334, Durban 4000, South AfricaFuels and Petrochemicals Research Group, Chemical Engineering, Durban University of Technology, P.O. Box 1334, Durban 4000, South AfricaGreen Engineering Research Group, Department of Chemical Engineering, Faculty of Engineering and the Built Environment, Durban University of Technology, Durban, 4001, South AfricaIn petrochemical applications, improving the catalytic activity and stability of Zeolite as a cutting-edge material has gained research interest. Herein, a local South African clay as a source of high silica and alumina with an organic template of tetrapropylammonium bromide (TPABr) was synthesized hydrothermally. The study then examined the effect of crystallization temperature (120–180 °C), crystallization time (24–96 h) and ageing time (0–48 h) on the crystallinity, surface morphology and functional group of the Kaolin-based ZSM-5 Zeolite formed. Characterization results by X-ray diffraction, scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET) and Fourier Transform Infrared Spectroscopy (FTIR) analysis revealed the hydrothermal synthesis of the crystalline powder was successful. The XRD revealed the highest intensity at ∑5 with the most intense peaks at 2Ѳ° and a relative crystallinity from 74.6% to 76.66% at the temperature of 180°C and 48 h of ageing and crystallization time of sampled powder. The crystals' growth and pore structure (openings of 5–5.5 Å) was affirmed by the SEM results. Likewise, the BET revealed the surface area (146.15 m2/g), pore volume (0.056 cm3/g) and pore size (59.12 Å). The FTIR spectra vibration within the wavenumber from 545 to 1224 cm−1 also confirmed the sharpness of the beta and pentasil index peaks. Moreso, the bioethanol conversion at the temperature of 180°C over the synthesized ZSM-5 catalyst yielded 2.03% H2, 1.03% CH4, 37.07% C2H4, and 62.4% liquids. This study has demonstrated the synthesized Kaolin-based ZSM-5 Zeolite has the potential for industrial decomposition of ethanol with good catalyst stability.http://www.sciencedirect.com/science/article/pii/S1566736723001528CatalysisHydrothermalAluminaSilicaZSM-5Nanoparticles
spellingShingle Usman Mohammed Aliyu
Sudesh Rathilal
Sherif Ishola Mustapha
Ronald Musamali
Emmanuel Kweinor Tetteh
Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion
Catalysis Communications
Catalysis
Hydrothermal
Alumina
Silica
ZSM-5
Nanoparticles
title Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion
title_full Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion
title_fullStr Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion
title_full_unstemmed Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion
title_short Hydrothermal synthesis of kaolin-based ZSM-5 zeolite: Effect of synthesis parameters and its application for bioethanol conversion
title_sort hydrothermal synthesis of kaolin based zsm 5 zeolite effect of synthesis parameters and its application for bioethanol conversion
topic Catalysis
Hydrothermal
Alumina
Silica
ZSM-5
Nanoparticles
url http://www.sciencedirect.com/science/article/pii/S1566736723001528
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AT sherifisholamustapha hydrothermalsynthesisofkaolinbasedzsm5zeoliteeffectofsynthesisparametersanditsapplicationforbioethanolconversion
AT ronaldmusamali hydrothermalsynthesisofkaolinbasedzsm5zeoliteeffectofsynthesisparametersanditsapplicationforbioethanolconversion
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