Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation

This article aims to calculate, analyse and compare the optimal powertrain sizing solutions for a long-haul plug-in series hybrid coach running on diesel and hydrotreated vegetable oil (HVO) using a co-design optimisation approach for: (1) lowering lifetime carbon footprint; (2) minimising the total...

Full description

Bibliographic Details
Main Authors: Shantanu Pardhi, Mohamed El Baghdadi, Oswin Hulsebos, Omar Hegazy
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/19/6974
_version_ 1797479629807681536
author Shantanu Pardhi
Mohamed El Baghdadi
Oswin Hulsebos
Omar Hegazy
author_facet Shantanu Pardhi
Mohamed El Baghdadi
Oswin Hulsebos
Omar Hegazy
author_sort Shantanu Pardhi
collection DOAJ
description This article aims to calculate, analyse and compare the optimal powertrain sizing solutions for a long-haul plug-in series hybrid coach running on diesel and hydrotreated vegetable oil (HVO) using a co-design optimisation approach for: (1) lowering lifetime carbon footprint; (2) minimising the total cost of ownership (TCO); (3) finding the right sizing compromise between environmental impact and economic feasibility for the two fuel cases. The current vehicle use case derived from the EU H2020 LONGRUN project features electrical auxiliary loads and a 100 km zero urban emission range requiring a considerable battery size, which makes its low carbon footprint and cost-effective sizing a crucial challenge. Changing the objective between environmental impact and overall cost minimisation or switching the energy source from diesel to renewable HVO could also significantly affect the optimal powertrain dimensions. The approach uses particle swarm optimisation in the outer sizing loop while energy management is implemented using an adaptive equivalent consumption minimisation strategy (A-ECMS). Usage of HVO fuel over diesel offered an approximately 62% reduction in lifetime carbon footprint for around a 12.5% increase in overall costs across all sizing solutions. For such an unconventional powertrain topology, the fuel economy-focused solution neither achieved the lowest carbon footprint nor overall costs. In comparison, <inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub><mo>−</mo></mrow></semantics></math></inline-formula>cost balanced sizing resulted in reductions close to the single objective-focused solutions (5.7% against 5.9% for the <inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub></mrow></semantics></math></inline-formula> solution, 7.7% against 7.9% for the TCO solution on HVO) with lowered compromise on other side targets (<inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub></mrow></semantics></math></inline-formula> reduction of 5.7% against 4.9% found in the TCO-focused solution, TCO lowering of 7.7% against 4.4% found in the <inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub></mrow></semantics></math></inline-formula>-focused solution).
first_indexed 2024-03-09T21:48:33Z
format Article
id doaj.art-052863ecfd7b43bb84d548fb40acf3b6
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-03-09T21:48:33Z
publishDate 2022-09-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-052863ecfd7b43bb84d548fb40acf3b62023-11-23T20:11:04ZengMDPI AGEnergies1996-10732022-09-011519697410.3390/en15196974Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost MinimisationShantanu Pardhi0Mohamed El Baghdadi1Oswin Hulsebos2Omar Hegazy3MOBI-EPOWERS Research Group, ETEC Department, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, BelgiumMOBI-EPOWERS Research Group, ETEC Department, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, BelgiumVDL Enabling Transport Solutions BV, De Vest 11, 5555 XL Valkenswaard, The NetherlandsMOBI-EPOWERS Research Group, ETEC Department, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, BelgiumThis article aims to calculate, analyse and compare the optimal powertrain sizing solutions for a long-haul plug-in series hybrid coach running on diesel and hydrotreated vegetable oil (HVO) using a co-design optimisation approach for: (1) lowering lifetime carbon footprint; (2) minimising the total cost of ownership (TCO); (3) finding the right sizing compromise between environmental impact and economic feasibility for the two fuel cases. The current vehicle use case derived from the EU H2020 LONGRUN project features electrical auxiliary loads and a 100 km zero urban emission range requiring a considerable battery size, which makes its low carbon footprint and cost-effective sizing a crucial challenge. Changing the objective between environmental impact and overall cost minimisation or switching the energy source from diesel to renewable HVO could also significantly affect the optimal powertrain dimensions. The approach uses particle swarm optimisation in the outer sizing loop while energy management is implemented using an adaptive equivalent consumption minimisation strategy (A-ECMS). Usage of HVO fuel over diesel offered an approximately 62% reduction in lifetime carbon footprint for around a 12.5% increase in overall costs across all sizing solutions. For such an unconventional powertrain topology, the fuel economy-focused solution neither achieved the lowest carbon footprint nor overall costs. In comparison, <inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub><mo>−</mo></mrow></semantics></math></inline-formula>cost balanced sizing resulted in reductions close to the single objective-focused solutions (5.7% against 5.9% for the <inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub></mrow></semantics></math></inline-formula> solution, 7.7% against 7.9% for the TCO solution on HVO) with lowered compromise on other side targets (<inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub></mrow></semantics></math></inline-formula> reduction of 5.7% against 4.9% found in the TCO-focused solution, TCO lowering of 7.7% against 4.4% found in the <inline-formula><math display="inline"><semantics><mrow><mi>C</mi><msub><mi>O</mi><mn>2</mn></msub></mrow></semantics></math></inline-formula>-focused solution).https://www.mdpi.com/1996-1073/15/19/6974optimal powertrain sizingco-design optimisationlong-haul coachplug-in hybrid electric vehicleseries hybridHVO
spellingShingle Shantanu Pardhi
Mohamed El Baghdadi
Oswin Hulsebos
Omar Hegazy
Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation
Energies
optimal powertrain sizing
co-design optimisation
long-haul coach
plug-in hybrid electric vehicle
series hybrid
HVO
title Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation
title_full Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation
title_fullStr Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation
title_full_unstemmed Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation
title_short Optimal Powertrain Sizing of Series Hybrid Coach Running on Diesel and HVO for Lifetime Carbon Footprint and Total Cost Minimisation
title_sort optimal powertrain sizing of series hybrid coach running on diesel and hvo for lifetime carbon footprint and total cost minimisation
topic optimal powertrain sizing
co-design optimisation
long-haul coach
plug-in hybrid electric vehicle
series hybrid
HVO
url https://www.mdpi.com/1996-1073/15/19/6974
work_keys_str_mv AT shantanupardhi optimalpowertrainsizingofserieshybridcoachrunningondieselandhvoforlifetimecarbonfootprintandtotalcostminimisation
AT mohamedelbaghdadi optimalpowertrainsizingofserieshybridcoachrunningondieselandhvoforlifetimecarbonfootprintandtotalcostminimisation
AT oswinhulsebos optimalpowertrainsizingofserieshybridcoachrunningondieselandhvoforlifetimecarbonfootprintandtotalcostminimisation
AT omarhegazy optimalpowertrainsizingofserieshybridcoachrunningondieselandhvoforlifetimecarbonfootprintandtotalcostminimisation