Control of Physical Processes in an Extrusion Line Polymer Sleeves Production

This article describes the operation principle of an extrusion line for producing a polypropylene film for sleeves. The advantages and disadvantages of the technological and structural nature for an extrusion line are presented, as well as the stages of polymer sleeves with the calculation of techno...

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Main Authors: Tatyana Nikonova, Łukasz Gierz, Olga Zharkevich, Essim Dandybaev, Murat Baimuldin, Leonid Daich, Andrey Sichkarenko, Evgeniy Kotov
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/20/10309
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author Tatyana Nikonova
Łukasz Gierz
Olga Zharkevich
Essim Dandybaev
Murat Baimuldin
Leonid Daich
Andrey Sichkarenko
Evgeniy Kotov
author_facet Tatyana Nikonova
Łukasz Gierz
Olga Zharkevich
Essim Dandybaev
Murat Baimuldin
Leonid Daich
Andrey Sichkarenko
Evgeniy Kotov
author_sort Tatyana Nikonova
collection DOAJ
description This article describes the operation principle of an extrusion line for producing a polypropylene film for sleeves. The advantages and disadvantages of the technological and structural nature for an extrusion line are presented, as well as the stages of polymer sleeves with the calculation of technological parameters and a description of the main purpose of each stage. The film quality is described, such as the turbidity, coefficient of friction, glossiness, and breaking strength. The dependence of the milkiness on the average cooling temperature of the extruder head is defined. The glossiness dependence is calculated on the cooling temperature of the extruder head. The dependence of the friction coefficient on the cooling temperature of the extruder head was established. The influence of the crystallization line height on the glossiness of the film is defined. The influence of the crystallization line height on the milkiness is shown. The dependence of fluctuations in the average thickness (thickness difference) of the film on the thickness of the forming slot is found. The dependence of fluctuations in the average thickness (thickness difference) of the film and degree of inflation of the sleeve is discovered. The relationship between the quality parameter of the film and technological parameters of its production process has been determined. An automated system for temperature control has been developed in the production of polyethylene film by installing a temperature sensor with feedback.
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spelling doaj.art-05d7008aa1b6412897de26b591cfe12c2023-11-23T22:42:30ZengMDPI AGApplied Sciences2076-34172022-10-0112201030910.3390/app122010309Control of Physical Processes in an Extrusion Line Polymer Sleeves ProductionTatyana Nikonova0Łukasz Gierz1Olga Zharkevich2Essim Dandybaev3Murat Baimuldin4Leonid Daich5Andrey Sichkarenko6Evgeniy Kotov7Department of Technological Equipment, Mechanical Engineering and Standardization, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanInstitute of Machine Design, Faculty of Mechanical Engineering, Poznan University of Technology, 60-965 Poznan, PolandDepartment of Technological Equipment, Mechanical Engineering and Standardization, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanDepartment of Technological Equipment, Mechanical Engineering and Standardization, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanDepartment of Mineral Deposit’s Development, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanDepartment of Automated Manufacturing Processes, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanDepartment of Automated Manufacturing Processes, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanDepartment of Automated Manufacturing Processes, Abylkas Saginov Karaganda Technical University, Karaganda 100027, KazakhstanThis article describes the operation principle of an extrusion line for producing a polypropylene film for sleeves. The advantages and disadvantages of the technological and structural nature for an extrusion line are presented, as well as the stages of polymer sleeves with the calculation of technological parameters and a description of the main purpose of each stage. The film quality is described, such as the turbidity, coefficient of friction, glossiness, and breaking strength. The dependence of the milkiness on the average cooling temperature of the extruder head is defined. The glossiness dependence is calculated on the cooling temperature of the extruder head. The dependence of the friction coefficient on the cooling temperature of the extruder head was established. The influence of the crystallization line height on the glossiness of the film is defined. The influence of the crystallization line height on the milkiness is shown. The dependence of fluctuations in the average thickness (thickness difference) of the film on the thickness of the forming slot is found. The dependence of fluctuations in the average thickness (thickness difference) of the film and degree of inflation of the sleeve is discovered. The relationship between the quality parameter of the film and technological parameters of its production process has been determined. An automated system for temperature control has been developed in the production of polyethylene film by installing a temperature sensor with feedback.https://www.mdpi.com/2076-3417/12/20/10309polyethyleneextrusionmanufacturingpolymer sleevecrystallizationmaterial properties
spellingShingle Tatyana Nikonova
Łukasz Gierz
Olga Zharkevich
Essim Dandybaev
Murat Baimuldin
Leonid Daich
Andrey Sichkarenko
Evgeniy Kotov
Control of Physical Processes in an Extrusion Line Polymer Sleeves Production
Applied Sciences
polyethylene
extrusion
manufacturing
polymer sleeve
crystallization
material properties
title Control of Physical Processes in an Extrusion Line Polymer Sleeves Production
title_full Control of Physical Processes in an Extrusion Line Polymer Sleeves Production
title_fullStr Control of Physical Processes in an Extrusion Line Polymer Sleeves Production
title_full_unstemmed Control of Physical Processes in an Extrusion Line Polymer Sleeves Production
title_short Control of Physical Processes in an Extrusion Line Polymer Sleeves Production
title_sort control of physical processes in an extrusion line polymer sleeves production
topic polyethylene
extrusion
manufacturing
polymer sleeve
crystallization
material properties
url https://www.mdpi.com/2076-3417/12/20/10309
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