Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review

The applications of rare earth metals and alloys are becoming increasingly widespread and there is a strong market demand. Currently, most of the production enterprises adopt the fluoride–oxide system for electrolytic preparation of rare earth metals and alloys. The solubility of rare earth oxides i...

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Main Authors: Quan Zhou, Jinfa Liao, Chunfa Liao, Baojun Zhao
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/14/3/314
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author Quan Zhou
Jinfa Liao
Chunfa Liao
Baojun Zhao
author_facet Quan Zhou
Jinfa Liao
Chunfa Liao
Baojun Zhao
author_sort Quan Zhou
collection DOAJ
description The applications of rare earth metals and alloys are becoming increasingly widespread and there is a strong market demand. Currently, most of the production enterprises adopt the fluoride–oxide system for electrolytic preparation of rare earth metals and alloys. The solubility of rare earth oxides in molten salt directly affects the selection of operational parameters in the electrolysis process. When the added amount of RE<sub>2</sub>O<sub>3</sub> is less than its solubility, it leads to a decreased electrolytic efficiency. Conversely, an excessive amount of oxide is prone to settle at the bottom of the electrolytic cell, impeding smooth production. The RE<sub>2</sub>O<sub>3</sub> solubility in the fluoride salt can be represented by the phase equilibrium of the RE<sub>2</sub>O<sub>3</sub>-REF<sub>3</sub>-LiF system. The isothermal lines in the primary phase field of rare earth oxide represent the solubility of the oxide in the fluoride salt at the corresponding temperature. This paper outlines the research methods and experimental results on the phase equilibria of the RE<sub>2</sub>O<sub>3</sub>-REF<sub>3</sub>-LiF system. The characteristics and existing problems in the current phase equilibrium study are analyzed. The solubility data of RE<sub>2</sub>O<sub>3</sub> are expressed in the forms of ternary and pseudo-binary phase diagrams of the RE<sub>2</sub>O<sub>3</sub>-REF<sub>3</sub>-LiF system, providing theoretical guidance for the establishment of an accurate and reliable rare earth electrolysis system database and the optimization of electrolytic processes.
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spelling doaj.art-060a4579f97c4a69b58db78c238c46112024-03-27T13:54:24ZengMDPI AGMetals2075-47012024-03-0114331410.3390/met14030314Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A ReviewQuan Zhou0Jinfa Liao1Chunfa Liao2Baojun Zhao3School of Metallurgical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaSchool of Metallurgical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaSchool of Metallurgical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaSchool of Metallurgical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaThe applications of rare earth metals and alloys are becoming increasingly widespread and there is a strong market demand. Currently, most of the production enterprises adopt the fluoride–oxide system for electrolytic preparation of rare earth metals and alloys. The solubility of rare earth oxides in molten salt directly affects the selection of operational parameters in the electrolysis process. When the added amount of RE<sub>2</sub>O<sub>3</sub> is less than its solubility, it leads to a decreased electrolytic efficiency. Conversely, an excessive amount of oxide is prone to settle at the bottom of the electrolytic cell, impeding smooth production. The RE<sub>2</sub>O<sub>3</sub> solubility in the fluoride salt can be represented by the phase equilibrium of the RE<sub>2</sub>O<sub>3</sub>-REF<sub>3</sub>-LiF system. The isothermal lines in the primary phase field of rare earth oxide represent the solubility of the oxide in the fluoride salt at the corresponding temperature. This paper outlines the research methods and experimental results on the phase equilibria of the RE<sub>2</sub>O<sub>3</sub>-REF<sub>3</sub>-LiF system. The characteristics and existing problems in the current phase equilibrium study are analyzed. The solubility data of RE<sub>2</sub>O<sub>3</sub> are expressed in the forms of ternary and pseudo-binary phase diagrams of the RE<sub>2</sub>O<sub>3</sub>-REF<sub>3</sub>-LiF system, providing theoretical guidance for the establishment of an accurate and reliable rare earth electrolysis system database and the optimization of electrolytic processes.https://www.mdpi.com/2075-4701/14/3/314rare earthmolten salt electrolysisphase equilibriumsolubility
spellingShingle Quan Zhou
Jinfa Liao
Chunfa Liao
Baojun Zhao
Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review
Metals
rare earth
molten salt electrolysis
phase equilibrium
solubility
title Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review
title_full Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review
title_fullStr Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review
title_full_unstemmed Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review
title_short Phase Equilibrium Study of Rare Earth Oxide–Fluoride Salt System: A Review
title_sort phase equilibrium study of rare earth oxide fluoride salt system a review
topic rare earth
molten salt electrolysis
phase equilibrium
solubility
url https://www.mdpi.com/2075-4701/14/3/314
work_keys_str_mv AT quanzhou phaseequilibriumstudyofrareearthoxidefluoridesaltsystemareview
AT jinfaliao phaseequilibriumstudyofrareearthoxidefluoridesaltsystemareview
AT chunfaliao phaseequilibriumstudyofrareearthoxidefluoridesaltsystemareview
AT baojunzhao phaseequilibriumstudyofrareearthoxidefluoridesaltsystemareview