Investigation on the optimal simplified model of BIW structure using FEM

Abstract At conceptual phases of designing a vehicle, engineers need simplified models to examine the structural and functional characteristics and apply custom modifications for achieving the best vehicle design. Using detailed finite-element (FE) model of the vehicle at early steps can be very con...

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Main Authors: Mohammad Hassan Shojaeefard, Abolfazl Khalkhali, Morteza Sarmadi, Naqi Hamzehi
Format: Article
Language:English
Published: Marcílio Alves
Series:Latin American Journal of Solids and Structures
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1679-78252015001001972&lng=en&tlng=en
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author Mohammad Hassan Shojaeefard
Abolfazl Khalkhali
Morteza Sarmadi
Naqi Hamzehi
author_facet Mohammad Hassan Shojaeefard
Abolfazl Khalkhali
Morteza Sarmadi
Naqi Hamzehi
author_sort Mohammad Hassan Shojaeefard
collection DOAJ
description Abstract At conceptual phases of designing a vehicle, engineers need simplified models to examine the structural and functional characteristics and apply custom modifications for achieving the best vehicle design. Using detailed finite-element (FE) model of the vehicle at early steps can be very conducive; however, the drawbacks of being excessively time-consuming and expensive are encountered. This leads engineers to utilize trade-off simplified models of body-in-white (BIW), composed of only the most decisive structural elements that do not employ extensive prior knowledge of the vehicle dimensions and constitutive materials. However, the extent and type of simplification remain ambiguous. In fact during the procedure of simplification, one will be in the quandary over which kind of approach and what body elements should be regarded for simplification to optimize costs and time, while providing acceptable accuracy. Although different approaches for optimization of timeframe and achieving optimal designs of the BIW are proposed in the literature, a comparison between different simplification methods and accordingly introducing the best models, which is the main focus of this research, have not yet been done. In this paper, an industrial sedan vehicle has been simplified through four different simplified FE models, each of which examines the validity of the extent of simplification from different points of views. Bending and torsional stiffness are obtained for all models considering boundary conditions similar to experimental tests. The acquired values are then compared to that of target values from experimental tests for validation of the FE-modeling. Finally, the results are examined and taking efficacy and accuracy into account, the best trade-off simplified model is presented.
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spelling doaj.art-06280c1355e14b81896f7923eda2654b2022-12-21T19:19:42ZengMarcílio AlvesLatin American Journal of Solids and Structures1679-782512101972199010.1590/1679-78251923S1679-78252015001001972Investigation on the optimal simplified model of BIW structure using FEMMohammad Hassan ShojaeefardAbolfazl KhalkhaliMorteza SarmadiNaqi HamzehiAbstract At conceptual phases of designing a vehicle, engineers need simplified models to examine the structural and functional characteristics and apply custom modifications for achieving the best vehicle design. Using detailed finite-element (FE) model of the vehicle at early steps can be very conducive; however, the drawbacks of being excessively time-consuming and expensive are encountered. This leads engineers to utilize trade-off simplified models of body-in-white (BIW), composed of only the most decisive structural elements that do not employ extensive prior knowledge of the vehicle dimensions and constitutive materials. However, the extent and type of simplification remain ambiguous. In fact during the procedure of simplification, one will be in the quandary over which kind of approach and what body elements should be regarded for simplification to optimize costs and time, while providing acceptable accuracy. Although different approaches for optimization of timeframe and achieving optimal designs of the BIW are proposed in the literature, a comparison between different simplification methods and accordingly introducing the best models, which is the main focus of this research, have not yet been done. In this paper, an industrial sedan vehicle has been simplified through four different simplified FE models, each of which examines the validity of the extent of simplification from different points of views. Bending and torsional stiffness are obtained for all models considering boundary conditions similar to experimental tests. The acquired values are then compared to that of target values from experimental tests for validation of the FE-modeling. Finally, the results are examined and taking efficacy and accuracy into account, the best trade-off simplified model is presented.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1679-78252015001001972&lng=en&tlng=enFE modelingconceptual designBIWautomotive structure designtorsional stiffnessbending stiffness
spellingShingle Mohammad Hassan Shojaeefard
Abolfazl Khalkhali
Morteza Sarmadi
Naqi Hamzehi
Investigation on the optimal simplified model of BIW structure using FEM
Latin American Journal of Solids and Structures
FE modeling
conceptual design
BIW
automotive structure design
torsional stiffness
bending stiffness
title Investigation on the optimal simplified model of BIW structure using FEM
title_full Investigation on the optimal simplified model of BIW structure using FEM
title_fullStr Investigation on the optimal simplified model of BIW structure using FEM
title_full_unstemmed Investigation on the optimal simplified model of BIW structure using FEM
title_short Investigation on the optimal simplified model of BIW structure using FEM
title_sort investigation on the optimal simplified model of biw structure using fem
topic FE modeling
conceptual design
BIW
automotive structure design
torsional stiffness
bending stiffness
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1679-78252015001001972&lng=en&tlng=en
work_keys_str_mv AT mohammadhassanshojaeefard investigationontheoptimalsimplifiedmodelofbiwstructureusingfem
AT abolfazlkhalkhali investigationontheoptimalsimplifiedmodelofbiwstructureusingfem
AT mortezasarmadi investigationontheoptimalsimplifiedmodelofbiwstructureusingfem
AT naqihamzehi investigationontheoptimalsimplifiedmodelofbiwstructureusingfem