Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces
The aim of this study was to investigate cutting force when milling 40 × 13 stainless steel samples obtained via electron-beam surfacing. The samples were obtained by surfacing the wire made from the martensitic 40 × 13 stainless steel. The microstructure of the samples and the hardness are discusse...
| Main Authors: | , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2023-06-01
|
| Series: | Materials |
| Subjects: | |
| Online Access: | https://www.mdpi.com/1996-1944/16/13/4529 |
| _version_ | 1797591322544046080 |
|---|---|
| author | Nikita V. Martyushev Victor N. Kozlov Mengxu Qi Vadim S. Tynchenko Roman V. Kononenko Vladimir Yu. Konyukhov Denis V. Valuev |
| author_facet | Nikita V. Martyushev Victor N. Kozlov Mengxu Qi Vadim S. Tynchenko Roman V. Kononenko Vladimir Yu. Konyukhov Denis V. Valuev |
| author_sort | Nikita V. Martyushev |
| collection | DOAJ |
| description | The aim of this study was to investigate cutting force when milling 40 × 13 stainless steel samples obtained via electron-beam surfacing. The samples were obtained by surfacing the wire made from the martensitic 40 × 13 stainless steel. The microstructure of the samples and the hardness are discussed in the present study. Emphasis is placed on the study of cutting forces when handling the samples. The structure of the samples obtained by electron-beam surfacing consisted of tempered martensite. The average hardness of the samples was similar to the hardness obtained after quenching and tempering the samples—576 HV for horizontally printed workpieces and 525 HV for vertically printed workpieces. High-speed milling, high-efficiency milling, and conventional milling have been proven to be suitable for handling such workpieces. This study shows that an increase in milling width leads to a gradual decrease in specific cutting force. As the milling depth increases, the specific cutting force decreases intensively at first but then more slowly with time. Machining the workpieces made of the martensitic stainless steel and produced by electron-beam surfacing requires the use of purely carbide mills with a diameter of at least 12 mm. Using a high-speed steel as a tool material results in the rapid failure of the tool. The cutting conditions during the investigation allowed for a decrease in the temperature of the cutting edge, cutting force, and the low-rigid end mill bending. Therefore, this study has made it possible to select modes that allow for a reduction in the vibration of the lathe-fixture-tool-part system. |
| first_indexed | 2024-03-11T01:35:47Z |
| format | Article |
| id | doaj.art-065e7f4ca0414615b37e93030811709e |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-11T01:35:47Z |
| publishDate | 2023-06-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-065e7f4ca0414615b37e93030811709e2023-11-18T16:56:05ZengMDPI AGMaterials1996-19442023-06-011613452910.3390/ma16134529Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling WorkpiecesNikita V. Martyushev0Victor N. Kozlov1Mengxu Qi2Vadim S. Tynchenko3Roman V. Kononenko4Vladimir Yu. Konyukhov5Denis V. Valuev6Department of Materials Science, Tomsk Polytechnic University, 634050 Tomsk, RussiaDepartment of Mechanical Engineering, Tomsk Polytechnic University, 30, Lenin Str., 634050 Tomsk, RussiaDepartment of Mechanical Engineering, Tomsk Polytechnic University, 30, Lenin Str., 634050 Tomsk, RussiaDepartment of Technological Machines and Equipment of Oil and Gas Complex, School of Petroleum and Natural Gas Engineering, Siberian Federal University, 660041 Krasnoyarsk, RussiaComputer Hardware and Software Laboratory, Institute of Information Technologies and Data Analysis, Irkutsk National Research Technical University, 664074 Irkutsk, RussiaDepartment of Automation and Control, Irkutsk National Research Technical University, 664074 Irkutsk, RussiaYurga Technological Institute (Branch), Tomsk Polytechnic University, 26, Leningradskaya Street, 652055 Yurga, RussiaThe aim of this study was to investigate cutting force when milling 40 × 13 stainless steel samples obtained via electron-beam surfacing. The samples were obtained by surfacing the wire made from the martensitic 40 × 13 stainless steel. The microstructure of the samples and the hardness are discussed in the present study. Emphasis is placed on the study of cutting forces when handling the samples. The structure of the samples obtained by electron-beam surfacing consisted of tempered martensite. The average hardness of the samples was similar to the hardness obtained after quenching and tempering the samples—576 HV for horizontally printed workpieces and 525 HV for vertically printed workpieces. High-speed milling, high-efficiency milling, and conventional milling have been proven to be suitable for handling such workpieces. This study shows that an increase in milling width leads to a gradual decrease in specific cutting force. As the milling depth increases, the specific cutting force decreases intensively at first but then more slowly with time. Machining the workpieces made of the martensitic stainless steel and produced by electron-beam surfacing requires the use of purely carbide mills with a diameter of at least 12 mm. Using a high-speed steel as a tool material results in the rapid failure of the tool. The cutting conditions during the investigation allowed for a decrease in the temperature of the cutting edge, cutting force, and the low-rigid end mill bending. Therefore, this study has made it possible to select modes that allow for a reduction in the vibration of the lathe-fixture-tool-part system.https://www.mdpi.com/1996-1944/16/13/4529electron-beam surfacingadditive technologiesmartensitic stainless steelcutting forcesmachining conditionsmilling |
| spellingShingle | Nikita V. Martyushev Victor N. Kozlov Mengxu Qi Vadim S. Tynchenko Roman V. Kononenko Vladimir Yu. Konyukhov Denis V. Valuev Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces Materials electron-beam surfacing additive technologies martensitic stainless steel cutting forces machining conditions milling |
| title | Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces |
| title_full | Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces |
| title_fullStr | Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces |
| title_full_unstemmed | Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces |
| title_short | Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces |
| title_sort | production of workpieces from martensitic stainless steel using electron beam surfacing and investigation of cutting forces when milling workpieces |
| topic | electron-beam surfacing additive technologies martensitic stainless steel cutting forces machining conditions milling |
| url | https://www.mdpi.com/1996-1944/16/13/4529 |
| work_keys_str_mv | AT nikitavmartyushev productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces AT victornkozlov productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces AT mengxuqi productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces AT vadimstynchenko productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces AT romanvkononenko productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces AT vladimiryukonyukhov productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces AT denisvvaluev productionofworkpiecesfrommartensiticstainlesssteelusingelectronbeamsurfacingandinvestigationofcuttingforceswhenmillingworkpieces |