Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique

Cobalt ore is a scarce resource in China, often associated with iron ore, and it is well known that its separation and effective recovery are extremely difficult. In this paper, cobalt oxide ore is used as raw material and reduced by suspension roasting method at the atmosphere of H2. Magnetic separ...

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Main Authors: Xinlei Wei, Yongsheng Sun, Yanjun Li, Peng Gao
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423026029
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author Xinlei Wei
Yongsheng Sun
Yanjun Li
Peng Gao
author_facet Xinlei Wei
Yongsheng Sun
Yanjun Li
Peng Gao
author_sort Xinlei Wei
collection DOAJ
description Cobalt ore is a scarce resource in China, often associated with iron ore, and it is well known that its separation and effective recovery are extremely difficult. In this paper, cobalt oxide ore is used as raw material and reduced by suspension roasting method at the atmosphere of H2. Magnetic separation is carried out to obtain cobalt (Co) and Fe concentrate. The experimental results show that the optimal magnetic separation performance of cobalt oxide ore is achieved at 650 °C and 30 % H2 concentration. The Co and Fe concentration are obtained synchronously with the grade of 7.32 % and 62.13 % respectively. X-ray diffraction (XRD) and scanning electron microscope (SEM) reveals that the phase of cobalt oxide ore in H2 roasting process is transformed into CoO→Co and Fe2O3→Fe3O4. The surface of the sample appears cracks after roasting. The vibrating sample magnetometer (VSM) test reflects the magnetic changes of minerals that the optimum roasting condition leads to an increased magnetism. The specific surface and fracture structure are analyzed to illustrate the specific surface area and pore volume of the particles decrease and the average pore size increases as the roasting temperature increases. In general, reduction roasting of cobalt ore makes it possible to recover Co and Fe simultaneously, following by magnetic separation. The beneficiation efficiency is improved along with the reduced cost.
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spelling doaj.art-066e8732dce947b3ab0d151d17ab76542024-02-21T05:26:32ZengElsevierJournal of Materials Research and Technology2238-78542023-11-012730053015Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation techniqueXinlei Wei0Yongsheng Sun1Yanjun Li2Peng Gao3School of Resources and Civil Engineering, Northeastern University, Shenyang, 110819, China; National-local Joint Engineering Research Center of High-efficient Exploitation Technology for Refractory Iron Ore Resources, Shenyang, 110819, ChinaSchool of Resources and Civil Engineering, Northeastern University, Shenyang, 110819, China; National-local Joint Engineering Research Center of High-efficient Exploitation Technology for Refractory Iron Ore Resources, Shenyang, 110819, China; Corresponding author. School of Resources and Civil Engineering, Northeastern University, Shenyang, 110819, China.School of Resources and Civil Engineering, Northeastern University, Shenyang, 110819, China; National-local Joint Engineering Research Center of High-efficient Exploitation Technology for Refractory Iron Ore Resources, Shenyang, 110819, ChinaSchool of Resources and Civil Engineering, Northeastern University, Shenyang, 110819, China; National-local Joint Engineering Research Center of High-efficient Exploitation Technology for Refractory Iron Ore Resources, Shenyang, 110819, ChinaCobalt ore is a scarce resource in China, often associated with iron ore, and it is well known that its separation and effective recovery are extremely difficult. In this paper, cobalt oxide ore is used as raw material and reduced by suspension roasting method at the atmosphere of H2. Magnetic separation is carried out to obtain cobalt (Co) and Fe concentrate. The experimental results show that the optimal magnetic separation performance of cobalt oxide ore is achieved at 650 °C and 30 % H2 concentration. The Co and Fe concentration are obtained synchronously with the grade of 7.32 % and 62.13 % respectively. X-ray diffraction (XRD) and scanning electron microscope (SEM) reveals that the phase of cobalt oxide ore in H2 roasting process is transformed into CoO→Co and Fe2O3→Fe3O4. The surface of the sample appears cracks after roasting. The vibrating sample magnetometer (VSM) test reflects the magnetic changes of minerals that the optimum roasting condition leads to an increased magnetism. The specific surface and fracture structure are analyzed to illustrate the specific surface area and pore volume of the particles decrease and the average pore size increases as the roasting temperature increases. In general, reduction roasting of cobalt ore makes it possible to recover Co and Fe simultaneously, following by magnetic separation. The beneficiation efficiency is improved along with the reduced cost.http://www.sciencedirect.com/science/article/pii/S2238785423026029Cobalt oxide oreSuspension roastingMagnetic separationSynchronous recovery
spellingShingle Xinlei Wei
Yongsheng Sun
Yanjun Li
Peng Gao
Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
Journal of Materials Research and Technology
Cobalt oxide ore
Suspension roasting
Magnetic separation
Synchronous recovery
title Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
title_full Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
title_fullStr Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
title_full_unstemmed Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
title_short Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
title_sort recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
topic Cobalt oxide ore
Suspension roasting
Magnetic separation
Synchronous recovery
url http://www.sciencedirect.com/science/article/pii/S2238785423026029
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