Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth

In the presented study, a novel approach for thermal atomic layer deposition (ALD) of Al<sub>2</sub>O<sub>3</sub> thin films using plasma-activated water (PAW) as a co-reactant, replacing traditionally employed deionized (DI) water, is introduced. Utilizing ex situ PAW achiev...

Full description

Bibliographic Details
Main Authors: João Chaves, William Chiappim, Júlia Karnopp, Benedito Neto, Douglas Leite, Argemiro da Silva Sobrinho, Rodrigo Pessoa
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/13/24/3110
_version_ 1797379824353804288
author João Chaves
William Chiappim
Júlia Karnopp
Benedito Neto
Douglas Leite
Argemiro da Silva Sobrinho
Rodrigo Pessoa
author_facet João Chaves
William Chiappim
Júlia Karnopp
Benedito Neto
Douglas Leite
Argemiro da Silva Sobrinho
Rodrigo Pessoa
author_sort João Chaves
collection DOAJ
description In the presented study, a novel approach for thermal atomic layer deposition (ALD) of Al<sub>2</sub>O<sub>3</sub> thin films using plasma-activated water (PAW) as a co-reactant, replacing traditionally employed deionized (DI) water, is introduced. Utilizing ex situ PAW achieves up to a 16.4% increase in the growth per cycle (GPC) of Al<sub>2</sub>O<sub>3</sub> films, consistent with results from plasma-enhanced atomic layer deposition (PEALD). Time-resolved mass spectrometry (TRMS) revealed disparities in CH<sub>4</sub> partial pressures between TMA reactions with DI water and PAW, with PAW demonstrating enhanced reactivity. Reactive oxygen species (ROS), namely H<sub>2</sub>O<sub>2</sub> and O<sub>3</sub>, are posited to activate Si(100) substrate sites, thereby improving GPC and film quality. Specifically, Al<sub>2</sub>O<sub>3</sub> films grown with PAW pH = 3.1 displayed optimal stoichiometry, reduced carbon content, and an expanded bandgap. This study thus establishes “PAW-ALD” as a descriptor for this ALD variation and highlights the significance of comprehensive assessments of PAW in ALD processes.
first_indexed 2024-03-08T20:28:37Z
format Article
id doaj.art-06b464ebbb19403882106942e4b9702f
institution Directory Open Access Journal
issn 2079-4991
language English
last_indexed 2024-03-08T20:28:37Z
publishDate 2023-12-01
publisher MDPI AG
record_format Article
series Nanomaterials
spelling doaj.art-06b464ebbb19403882106942e4b9702f2023-12-22T14:29:05ZengMDPI AGNanomaterials2079-49912023-12-011324311010.3390/nano13243110Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film GrowthJoão Chaves0William Chiappim1Júlia Karnopp2Benedito Neto3Douglas Leite4Argemiro da Silva Sobrinho5Rodrigo Pessoa6Laboratório de Plasmas e Processos, Departamento de Física, Instituto Tecnológico de Aeronáutica, Praça Marechal Eduardo Gomes 50, São José dos Campos 12228-900, BrazilLaboratório de Plasmas e Aplicações, Departamento de Física, Faculdade de Engenharia de Guaratinguetá, São Paulo State University (UNESP), Guaratinguetá 12516-410, BrazilLaboratório de Plasmas e Processos, Departamento de Física, Instituto Tecnológico de Aeronáutica, Praça Marechal Eduardo Gomes 50, São José dos Campos 12228-900, BrazilLaboratório de Plasmas e Processos, Departamento de Física, Instituto Tecnológico de Aeronáutica, Praça Marechal Eduardo Gomes 50, São José dos Campos 12228-900, BrazilLaboratório de Plasmas e Processos, Departamento de Física, Instituto Tecnológico de Aeronáutica, Praça Marechal Eduardo Gomes 50, São José dos Campos 12228-900, BrazilLaboratório de Plasmas e Processos, Departamento de Física, Instituto Tecnológico de Aeronáutica, Praça Marechal Eduardo Gomes 50, São José dos Campos 12228-900, BrazilLaboratório de Plasmas e Processos, Departamento de Física, Instituto Tecnológico de Aeronáutica, Praça Marechal Eduardo Gomes 50, São José dos Campos 12228-900, BrazilIn the presented study, a novel approach for thermal atomic layer deposition (ALD) of Al<sub>2</sub>O<sub>3</sub> thin films using plasma-activated water (PAW) as a co-reactant, replacing traditionally employed deionized (DI) water, is introduced. Utilizing ex situ PAW achieves up to a 16.4% increase in the growth per cycle (GPC) of Al<sub>2</sub>O<sub>3</sub> films, consistent with results from plasma-enhanced atomic layer deposition (PEALD). Time-resolved mass spectrometry (TRMS) revealed disparities in CH<sub>4</sub> partial pressures between TMA reactions with DI water and PAW, with PAW demonstrating enhanced reactivity. Reactive oxygen species (ROS), namely H<sub>2</sub>O<sub>2</sub> and O<sub>3</sub>, are posited to activate Si(100) substrate sites, thereby improving GPC and film quality. Specifically, Al<sub>2</sub>O<sub>3</sub> films grown with PAW pH = 3.1 displayed optimal stoichiometry, reduced carbon content, and an expanded bandgap. This study thus establishes “PAW-ALD” as a descriptor for this ALD variation and highlights the significance of comprehensive assessments of PAW in ALD processes.https://www.mdpi.com/2079-4991/13/24/3110plasma-activated wateratomic layer depositionaluminagrowth per cycle
spellingShingle João Chaves
William Chiappim
Júlia Karnopp
Benedito Neto
Douglas Leite
Argemiro da Silva Sobrinho
Rodrigo Pessoa
Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth
Nanomaterials
plasma-activated water
atomic layer deposition
alumina
growth per cycle
title Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth
title_full Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth
title_fullStr Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth
title_full_unstemmed Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth
title_short Novel Energetic Co-Reactant for Thermal Oxide Atomic Layer Deposition: The Impact of Plasma-Activated Water on Al<sub>2</sub>O<sub>3</sub> Film Growth
title_sort novel energetic co reactant for thermal oxide atomic layer deposition the impact of plasma activated water on al sub 2 sub o sub 3 sub film growth
topic plasma-activated water
atomic layer deposition
alumina
growth per cycle
url https://www.mdpi.com/2079-4991/13/24/3110
work_keys_str_mv AT joaochaves novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth
AT williamchiappim novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth
AT juliakarnopp novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth
AT beneditoneto novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth
AT douglasleite novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth
AT argemirodasilvasobrinho novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth
AT rodrigopessoa novelenergeticcoreactantforthermaloxideatomiclayerdepositiontheimpactofplasmaactivatedwateronalsub2subosub3subfilmgrowth