Freight train air brake modelling with emergency valves

The 120-type air brake system is unique around global rail industry and critical for Chinese freight train operation. Existing research about its simulations does not include detailed models for the emergency brake valves. This paper filled this research gap by developing a detailed fluid dynamic ai...

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Main Authors: Fan Jiang, Kai Li, Honghua Wu, Shihui Luo
Format: Article
Language:English
Published: SAGE Publishing 2024-04-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878132241242953
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author Fan Jiang
Kai Li
Honghua Wu
Shihui Luo
author_facet Fan Jiang
Kai Li
Honghua Wu
Shihui Luo
author_sort Fan Jiang
collection DOAJ
description The 120-type air brake system is unique around global rail industry and critical for Chinese freight train operation. Existing research about its simulations does not include detailed models for the emergency brake valves. This paper filled this research gap by developing a detailed fluid dynamic air brake system with a focus on the emergency brake valve. The working principle of the emergency brake vale was reviewed. The brake system model was based on gas flow governing equations (mass and momentum) and orifice flow equations. The model was validated by comparing with measured data from a 150-wagon train. Four braking scenarios were compared. The simulated maximum cylinder pressure was only 5 kPa out of the range of the measured data. The maximum difference regarding the time when cylinder pressure reaches maximum pressure was 4 s. The simulation results have also shown variable switch pressure points for the two-stage brake valve. This is agreed by the measured results and was not shown in previously published research.
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spelling doaj.art-0777c1081749420ca10d2161bb3803512024-04-07T10:03:45ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402024-04-011610.1177/16878132241242953Freight train air brake modelling with emergency valvesFan Jiang0Kai Li1Honghua Wu2Shihui Luo3Zhuzhou CRRC Times Electric Co., Ltd., Zhuzhou, Hunan, ChinaZhuzhou CRRC Times Electric Co., Ltd., Zhuzhou, Hunan, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu, Sichuan, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu, Sichuan, ChinaThe 120-type air brake system is unique around global rail industry and critical for Chinese freight train operation. Existing research about its simulations does not include detailed models for the emergency brake valves. This paper filled this research gap by developing a detailed fluid dynamic air brake system with a focus on the emergency brake valve. The working principle of the emergency brake vale was reviewed. The brake system model was based on gas flow governing equations (mass and momentum) and orifice flow equations. The model was validated by comparing with measured data from a 150-wagon train. Four braking scenarios were compared. The simulated maximum cylinder pressure was only 5 kPa out of the range of the measured data. The maximum difference regarding the time when cylinder pressure reaches maximum pressure was 4 s. The simulation results have also shown variable switch pressure points for the two-stage brake valve. This is agreed by the measured results and was not shown in previously published research.https://doi.org/10.1177/16878132241242953
spellingShingle Fan Jiang
Kai Li
Honghua Wu
Shihui Luo
Freight train air brake modelling with emergency valves
Advances in Mechanical Engineering
title Freight train air brake modelling with emergency valves
title_full Freight train air brake modelling with emergency valves
title_fullStr Freight train air brake modelling with emergency valves
title_full_unstemmed Freight train air brake modelling with emergency valves
title_short Freight train air brake modelling with emergency valves
title_sort freight train air brake modelling with emergency valves
url https://doi.org/10.1177/16878132241242953
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AT kaili freighttrainairbrakemodellingwithemergencyvalves
AT honghuawu freighttrainairbrakemodellingwithemergencyvalves
AT shihuiluo freighttrainairbrakemodellingwithemergencyvalves