Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy

Terahertz (THz) non-destructive testing can detect internal defects in dielectric materials. However, this technology is mainly used for detecting thin and simple structures at present, lacking validations for the detection effectiveness of internal defects in thicker and more complex structures, su...

Full description

Bibliographic Details
Main Authors: Yu Liu, Yefa Hu, Jinguang Zhang, Haixin Liu, Meng Wan
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/24/6/1715
_version_ 1797239349961555968
author Yu Liu
Yefa Hu
Jinguang Zhang
Haixin Liu
Meng Wan
author_facet Yu Liu
Yefa Hu
Jinguang Zhang
Haixin Liu
Meng Wan
author_sort Yu Liu
collection DOAJ
description Terahertz (THz) non-destructive testing can detect internal defects in dielectric materials. However, this technology is mainly used for detecting thin and simple structures at present, lacking validations for the detection effectiveness of internal defects in thicker and more complex structures, such as fiber-web-reinforced composite sandwich panels. In this study, samples of fiber-web-reinforced polymethacrylimide foam sandwich panels, which are, respectively, 20 mm and 30 mm thick, were made to detect the internal debonding, inclusion, pore, and crack defects by the THz time-domain spectroscopy system (THz-TDS). The peak-to-peak-imaging algorithm, maximum-amplitude-imaging algorithm, minimum-amplitude-imaging algorithm, pulse-width-imaging algorithm, and time-of-flight-imaging algorithm were used to process and image the collected THz signals. The results showed that the peak-to-peak-imaging algorithm had the best performance. To address the low imaging resolution of THz-TDS, a block-based super-resolution reconstruction method—SSSRGAN—is proposed, which can improve image resolution while maintaining the clear edge contours of defects. The defect-detection results of the samples showed that THz-TDS could detect all pore, debonding, and crack defects, with a minimum size of 3 mm for pores and debonding and a minimum thickness of 1 mm for cracks. The method showed poor detection performance for inclusions with a thickness of 0.053 mm, but could still extract the defect features. Based on the THz-TDS reflection mode measurement principle, the thickness information of the panel, foam core, and web of the samples was calculated: the measurement error was no more than 0.870 mm for Sample #1 and no more than 0.270 mm for Sample #2, demonstrating the accuracy of THz-TDS in measuring the dimensions of sandwich panel structures. In general, THz technology shows potential for detecting internal defects and performing dimensional measurements in complex structures. With the advancement of portable devices and enhancements in detection speed, real-time on-site detection is anticipated in the future.
first_indexed 2024-04-24T17:50:08Z
format Article
id doaj.art-0779ef94ddde4a64bdaeafaeb505d5a0
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-04-24T17:50:08Z
publishDate 2024-03-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-0779ef94ddde4a64bdaeafaeb505d5a02024-03-27T14:03:31ZengMDPI AGSensors1424-82202024-03-01246171510.3390/s24061715Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain SpectroscopyYu Liu0Yefa Hu1Jinguang Zhang2Haixin Liu3Meng Wan4School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, ChinaSchool of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, ChinaSchool of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, ChinaHubei Provincial Engineering Technology Research Center for Magnetic Suspension, Wuhan 430070, ChinaSchool of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, ChinaTerahertz (THz) non-destructive testing can detect internal defects in dielectric materials. However, this technology is mainly used for detecting thin and simple structures at present, lacking validations for the detection effectiveness of internal defects in thicker and more complex structures, such as fiber-web-reinforced composite sandwich panels. In this study, samples of fiber-web-reinforced polymethacrylimide foam sandwich panels, which are, respectively, 20 mm and 30 mm thick, were made to detect the internal debonding, inclusion, pore, and crack defects by the THz time-domain spectroscopy system (THz-TDS). The peak-to-peak-imaging algorithm, maximum-amplitude-imaging algorithm, minimum-amplitude-imaging algorithm, pulse-width-imaging algorithm, and time-of-flight-imaging algorithm were used to process and image the collected THz signals. The results showed that the peak-to-peak-imaging algorithm had the best performance. To address the low imaging resolution of THz-TDS, a block-based super-resolution reconstruction method—SSSRGAN—is proposed, which can improve image resolution while maintaining the clear edge contours of defects. The defect-detection results of the samples showed that THz-TDS could detect all pore, debonding, and crack defects, with a minimum size of 3 mm for pores and debonding and a minimum thickness of 1 mm for cracks. The method showed poor detection performance for inclusions with a thickness of 0.053 mm, but could still extract the defect features. Based on the THz-TDS reflection mode measurement principle, the thickness information of the panel, foam core, and web of the samples was calculated: the measurement error was no more than 0.870 mm for Sample #1 and no more than 0.270 mm for Sample #2, demonstrating the accuracy of THz-TDS in measuring the dimensions of sandwich panel structures. In general, THz technology shows potential for detecting internal defects and performing dimensional measurements in complex structures. With the advancement of portable devices and enhancements in detection speed, real-time on-site detection is anticipated in the future.https://www.mdpi.com/1424-8220/24/6/1715non-destructive testingterahertzfiber-web-reinforced polymethacrylimide foam sandwich panelsimaging algorithmsuper-resolution reconstruction
spellingShingle Yu Liu
Yefa Hu
Jinguang Zhang
Haixin Liu
Meng Wan
Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy
Sensors
non-destructive testing
terahertz
fiber-web-reinforced polymethacrylimide foam sandwich panels
imaging algorithm
super-resolution reconstruction
title Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy
title_full Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy
title_fullStr Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy
title_full_unstemmed Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy
title_short Non-Destructive Testing of a Fiber-Web-Reinforced Polymethacrylimide Foam Sandwich Panel with Terahertz Time-Domain Spectroscopy
title_sort non destructive testing of a fiber web reinforced polymethacrylimide foam sandwich panel with terahertz time domain spectroscopy
topic non-destructive testing
terahertz
fiber-web-reinforced polymethacrylimide foam sandwich panels
imaging algorithm
super-resolution reconstruction
url https://www.mdpi.com/1424-8220/24/6/1715
work_keys_str_mv AT yuliu nondestructivetestingofafiberwebreinforcedpolymethacrylimidefoamsandwichpanelwithterahertztimedomainspectroscopy
AT yefahu nondestructivetestingofafiberwebreinforcedpolymethacrylimidefoamsandwichpanelwithterahertztimedomainspectroscopy
AT jinguangzhang nondestructivetestingofafiberwebreinforcedpolymethacrylimidefoamsandwichpanelwithterahertztimedomainspectroscopy
AT haixinliu nondestructivetestingofafiberwebreinforcedpolymethacrylimidefoamsandwichpanelwithterahertztimedomainspectroscopy
AT mengwan nondestructivetestingofafiberwebreinforcedpolymethacrylimidefoamsandwichpanelwithterahertztimedomainspectroscopy