Fault detection of a spur gear using vibration signal with multivariable statistical parameters

This paper presents a condition monitoring technique of a spur gear fault detection using vibration signal analysis based on time domain. Vibration signals were acquired from gearboxes and used to simulate various faults on spur gear tooth. In this study, vibration signals were applied to monitor...

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Main Authors: Songpon Klinchaeam, Nopdanai Ajavakom, Withaya Yongchareon
Format: Article
Language:English
Published: Prince of Songkla University 2014-10-01
Series:Songklanakarin Journal of Science and Technology (SJST)
Subjects:
Online Access:http://rdo.psu.ac.th/sjstweb/journal/36-5/36-5-11.pdf
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author Songpon Klinchaeam
Nopdanai Ajavakom
Withaya Yongchareon
author_facet Songpon Klinchaeam
Nopdanai Ajavakom
Withaya Yongchareon
author_sort Songpon Klinchaeam
collection DOAJ
description This paper presents a condition monitoring technique of a spur gear fault detection using vibration signal analysis based on time domain. Vibration signals were acquired from gearboxes and used to simulate various faults on spur gear tooth. In this study, vibration signals were applied to monitor a normal and various fault conditions of a spur gear such as normal, scuffing defect, crack defect and broken tooth. The statistical parameters of vibration signal were used to compare and evaluate the value of fault condition. This technique can be applied to set alarm limit of the signal condition based on statistical parameter such as variance, kurtosis, rms and crest factor. These parameters can be used to set as a boundary decision of signal condition. From the results, the vibration signal analysis with single statistical parameter is unclear to predict fault of the spur gears. The using at least two statistical parameters can be clearly used to separate in every case of fault detection. The boundary decision of statistical parameter with the 99.7% certainty ( 3 )   from 300 referenced dataset and detected the testing condition with 99.7% ( 3 )   accuracy and had an error of less than 0.3 % using 50 testing dataset.
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spelling doaj.art-07967c5b21d84d19bdb2b226659868922022-12-22T02:46:23ZengPrince of Songkla UniversitySongklanakarin Journal of Science and Technology (SJST)0125-33952014-10-01365563568Fault detection of a spur gear using vibration signal with multivariable statistical parametersSongpon Klinchaeam0Nopdanai Ajavakom1Withaya Yongchareon2Department of Mechanical Engineering, Faculty of Engineering, Chulalongkorn University, Pathum Wan, Bangkok, 10330 Thailand.Department of Mechanical Engineering, Faculty of Engineering, Chulalongkorn University, Pathum Wan, Bangkok, 10330 Thailand.Department of Mechanical Engineering, Faculty of Engineering, Chulalongkorn University, Pathum Wan, Bangkok, 10330 Thailand.This paper presents a condition monitoring technique of a spur gear fault detection using vibration signal analysis based on time domain. Vibration signals were acquired from gearboxes and used to simulate various faults on spur gear tooth. In this study, vibration signals were applied to monitor a normal and various fault conditions of a spur gear such as normal, scuffing defect, crack defect and broken tooth. The statistical parameters of vibration signal were used to compare and evaluate the value of fault condition. This technique can be applied to set alarm limit of the signal condition based on statistical parameter such as variance, kurtosis, rms and crest factor. These parameters can be used to set as a boundary decision of signal condition. From the results, the vibration signal analysis with single statistical parameter is unclear to predict fault of the spur gears. The using at least two statistical parameters can be clearly used to separate in every case of fault detection. The boundary decision of statistical parameter with the 99.7% certainty ( 3 )   from 300 referenced dataset and detected the testing condition with 99.7% ( 3 )   accuracy and had an error of less than 0.3 % using 50 testing dataset.http://rdo.psu.ac.th/sjstweb/journal/36-5/36-5-11.pdfcondition monitoringvibration signalsspur gear faulttime domainmultivariable statistical parameter
spellingShingle Songpon Klinchaeam
Nopdanai Ajavakom
Withaya Yongchareon
Fault detection of a spur gear using vibration signal with multivariable statistical parameters
Songklanakarin Journal of Science and Technology (SJST)
condition monitoring
vibration signals
spur gear fault
time domain
multivariable statistical parameter
title Fault detection of a spur gear using vibration signal with multivariable statistical parameters
title_full Fault detection of a spur gear using vibration signal with multivariable statistical parameters
title_fullStr Fault detection of a spur gear using vibration signal with multivariable statistical parameters
title_full_unstemmed Fault detection of a spur gear using vibration signal with multivariable statistical parameters
title_short Fault detection of a spur gear using vibration signal with multivariable statistical parameters
title_sort fault detection of a spur gear using vibration signal with multivariable statistical parameters
topic condition monitoring
vibration signals
spur gear fault
time domain
multivariable statistical parameter
url http://rdo.psu.ac.th/sjstweb/journal/36-5/36-5-11.pdf
work_keys_str_mv AT songponklinchaeam faultdetectionofaspurgearusingvibrationsignalwithmultivariablestatisticalparameters
AT nopdanaiajavakom faultdetectionofaspurgearusingvibrationsignalwithmultivariablestatisticalparameters
AT withayayongchareon faultdetectionofaspurgearusingvibrationsignalwithmultivariablestatisticalparameters