Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength

In this study, the structural integrity of mullite (3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub>) films, deposited on silicon carbide (SiC) substrates using chemical vapor deposition (CVD), was investigated via increasing load nanoscratch tests. The films were co...

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Main Authors: Carlos Alberto Botero, Laura Cabezas, Vinod Kumar Sarin, Luis Llanes, Emilio Jiménez-Piqué
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Ceramics
Subjects:
Online Access:https://www.mdpi.com/2571-6131/6/1/40
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author Carlos Alberto Botero
Laura Cabezas
Vinod Kumar Sarin
Luis Llanes
Emilio Jiménez-Piqué
author_facet Carlos Alberto Botero
Laura Cabezas
Vinod Kumar Sarin
Luis Llanes
Emilio Jiménez-Piqué
author_sort Carlos Alberto Botero
collection DOAJ
description In this study, the structural integrity of mullite (3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub>) films, deposited on silicon carbide (SiC) substrates using chemical vapor deposition (CVD), was investigated via increasing load nanoscratch tests. The films were configured by mullite columns of stoichiometric composition growing from a silica-rich layer in contact with the SiC substrate. Controlled damage was induced in the 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> films at relatively low scratch loads. Radial and lateral cracking were applied until final delamination and repeated chipping were achieved as the load increased. The intrinsic integrity of the 3Al<sub>2</sub>O<sub>3</sub>∙2SiO<sub>2</sub> film and the performance of the coated 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub>/SiC system, regarded as a structural unit, were analyzed. With the aid of advanced characterization techniques at the surface and subsurface levels, the configuration and morphology of the damage induced in the coated system by the nanoscratch tests were characterized, and the scratch damage micromechanisms were identified. Finally, the adhesion of the film, in terms of energy of adhesion and interfacial fracture toughness, was determined using different models proposed in the literature. The results from this investigation contribute to the understanding of the mechanical performance and structural integrity of EBC/SiC-based systems, which over the past few years have increasingly been implemented in novel applications for gas turbines and aircraft engines.
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spelling doaj.art-07a23bfdaf9d47f8bacf0aac3ceabbca2023-11-17T10:15:01ZengMDPI AGCeramics2571-61312023-03-016166467710.3390/ceramics6010040Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion StrengthCarlos Alberto Botero0Laura Cabezas1Vinod Kumar Sarin2Luis Llanes3Emilio Jiménez-Piqué4CIEFMA, Department of Materials Science and Engineering, Campus Diagonal Besòs-EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainCIEFMA, Department of Materials Science and Engineering, Campus Diagonal Besòs-EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainDepartment of Mechanical Engineering, Boston University, 110 Cummington Street, Boston, MA 02215, USACIEFMA, Department of Materials Science and Engineering, Campus Diagonal Besòs-EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainCIEFMA, Department of Materials Science and Engineering, Campus Diagonal Besòs-EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainIn this study, the structural integrity of mullite (3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub>) films, deposited on silicon carbide (SiC) substrates using chemical vapor deposition (CVD), was investigated via increasing load nanoscratch tests. The films were configured by mullite columns of stoichiometric composition growing from a silica-rich layer in contact with the SiC substrate. Controlled damage was induced in the 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> films at relatively low scratch loads. Radial and lateral cracking were applied until final delamination and repeated chipping were achieved as the load increased. The intrinsic integrity of the 3Al<sub>2</sub>O<sub>3</sub>∙2SiO<sub>2</sub> film and the performance of the coated 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub>/SiC system, regarded as a structural unit, were analyzed. With the aid of advanced characterization techniques at the surface and subsurface levels, the configuration and morphology of the damage induced in the coated system by the nanoscratch tests were characterized, and the scratch damage micromechanisms were identified. Finally, the adhesion of the film, in terms of energy of adhesion and interfacial fracture toughness, was determined using different models proposed in the literature. The results from this investigation contribute to the understanding of the mechanical performance and structural integrity of EBC/SiC-based systems, which over the past few years have increasingly been implemented in novel applications for gas turbines and aircraft engines.https://www.mdpi.com/2571-6131/6/1/40nanoscratchthin filmsmulliteenergy of adhesioninterfacial fracture toughness
spellingShingle Carlos Alberto Botero
Laura Cabezas
Vinod Kumar Sarin
Luis Llanes
Emilio Jiménez-Piqué
Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength
Ceramics
nanoscratch
thin films
mullite
energy of adhesion
interfacial fracture toughness
title Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength
title_full Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength
title_fullStr Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength
title_full_unstemmed Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength
title_short Nanoscratch Testing of 3Al<sub>2</sub>O<sub>3</sub>·2SiO<sub>2</sub> EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength
title_sort nanoscratch testing of 3al sub 2 sub o sub 3 sub ·2sio sub 2 sub ebcs assessment of induced damage and estimation of adhesion strength
topic nanoscratch
thin films
mullite
energy of adhesion
interfacial fracture toughness
url https://www.mdpi.com/2571-6131/6/1/40
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