Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium

Ductile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional...

Full description

Bibliographic Details
Main Authors: Eduardo Colin García, Alejandro Cruz Ramírez, Guillermo Reyes Castellanos, José Federico Chávez Alcalá, Jaime Téllez Ramírez, Antonio Magaña Hernández
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/7/1036
_version_ 1797528440515067904
author Eduardo Colin García
Alejandro Cruz Ramírez
Guillermo Reyes Castellanos
José Federico Chávez Alcalá
Jaime Téllez Ramírez
Antonio Magaña Hernández
author_facet Eduardo Colin García
Alejandro Cruz Ramírez
Guillermo Reyes Castellanos
José Federico Chávez Alcalá
Jaime Téllez Ramírez
Antonio Magaña Hernández
author_sort Eduardo Colin García
collection DOAJ
description Ductile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional stresses, and the lobe surfaces are highly loaded. Thus, high toughness and wear resistance are essential for this component. In this work, two austempering ductile iron heat treatments were evaluated to increase the mechanical properties of tensile strength, hardness, and toughness of the ductile iron camshaft low alloyed with vanadium. The austempering process was held at 265 and 305 °C and austempering times of 30, 60, 90, and 120 min. The volume fraction of high-carbon austenite was determined for the heat treatment conditions by XRD measurements. The ausferritic matrix was determined in 90 min for both austempering temperatures, having a good agreement with the microstructural and hardness evolution as the austempering time increased. The mechanical properties of tensile strength, hardness, and toughness were evaluated from samples obtained from the camshaft and the standard Keel block. The highest mechanical properties were obtained for the austempering heat treatment of 265 °C for 90 min for the ADI containing 0.3 wt % V. The tensile and yield strength were 1200 and 1051 MPa, respectively, while the hardness and the energy impact values were of 47 HRC and 26 J; these values are in the range expected for an ADI grade 3.
first_indexed 2024-03-10T09:58:21Z
format Article
id doaj.art-07a7275a048f46178729c133838a155f
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-10T09:58:21Z
publishDate 2021-06-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-07a7275a048f46178729c133838a155f2023-11-22T02:05:58ZengMDPI AGMetals2075-47012021-06-01117103610.3390/met11071036Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with VanadiumEduardo Colin García0Alejandro Cruz Ramírez1Guillermo Reyes Castellanos2José Federico Chávez Alcalá3Jaime Téllez Ramírez4Antonio Magaña Hernández5Metallurgy and Materials Department, Instituto Politécnico Nacional—ESIQIE, UPALM, Ciudad de México 07738, MexicoMetallurgy and Materials Department, Instituto Politécnico Nacional—ESIQIE, UPALM, Ciudad de México 07738, MexicoMetallurgy and Materials Department, Instituto Politécnico Nacional—ESIQIE, UPALM, Ciudad de México 07738, MexicoMetallurgy and Materials Department, Instituto Politécnico Nacional—ESIQIE, UPALM, Ciudad de México 07738, MexicoR&D ARBOMEX S.A de C.V., Calle Norte 7 No. 102, Cd. Industrial, Celaya, Guanajuato 38010, MexicoR&D ARBOMEX S.A de C.V., Calle Norte 7 No. 102, Cd. Industrial, Celaya, Guanajuato 38010, MexicoDuctile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional stresses, and the lobe surfaces are highly loaded. Thus, high toughness and wear resistance are essential for this component. In this work, two austempering ductile iron heat treatments were evaluated to increase the mechanical properties of tensile strength, hardness, and toughness of the ductile iron camshaft low alloyed with vanadium. The austempering process was held at 265 and 305 °C and austempering times of 30, 60, 90, and 120 min. The volume fraction of high-carbon austenite was determined for the heat treatment conditions by XRD measurements. The ausferritic matrix was determined in 90 min for both austempering temperatures, having a good agreement with the microstructural and hardness evolution as the austempering time increased. The mechanical properties of tensile strength, hardness, and toughness were evaluated from samples obtained from the camshaft and the standard Keel block. The highest mechanical properties were obtained for the austempering heat treatment of 265 °C for 90 min for the ADI containing 0.3 wt % V. The tensile and yield strength were 1200 and 1051 MPa, respectively, while the hardness and the energy impact values were of 47 HRC and 26 J; these values are in the range expected for an ADI grade 3.https://www.mdpi.com/2075-4701/11/7/1036camshaftductile ironvanadiumas-castADImicrostructure
spellingShingle Eduardo Colin García
Alejandro Cruz Ramírez
Guillermo Reyes Castellanos
José Federico Chávez Alcalá
Jaime Téllez Ramírez
Antonio Magaña Hernández
Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium
Metals
camshaft
ductile iron
vanadium
as-cast
ADI
microstructure
title Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium
title_full Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium
title_fullStr Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium
title_full_unstemmed Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium
title_short Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium
title_sort heat treatment evaluation for the camshafts production of adi low alloyed with vanadium
topic camshaft
ductile iron
vanadium
as-cast
ADI
microstructure
url https://www.mdpi.com/2075-4701/11/7/1036
work_keys_str_mv AT eduardocolingarcia heattreatmentevaluationforthecamshaftsproductionofadilowalloyedwithvanadium
AT alejandrocruzramirez heattreatmentevaluationforthecamshaftsproductionofadilowalloyedwithvanadium
AT guillermoreyescastellanos heattreatmentevaluationforthecamshaftsproductionofadilowalloyedwithvanadium
AT josefedericochavezalcala heattreatmentevaluationforthecamshaftsproductionofadilowalloyedwithvanadium
AT jaimetellezramirez heattreatmentevaluationforthecamshaftsproductionofadilowalloyedwithvanadium
AT antoniomaganahernandez heattreatmentevaluationforthecamshaftsproductionofadilowalloyedwithvanadium