System development for establishing shipyard mid-term production plans using backward process-centric simulation

In this paper, we propose a simulation method based on backward simulation and process-oriented simulation to take into account the characteristics of shipbuilding production, which is an order-based industry with a job shop production environment. The shipyard production planning process was invest...

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Main Authors: Suheon Ju, Saenal Sung, Huiqiang Shen, Yong-Kuk Jeong, Jong Gye Shin
Format: Article
Language:English
Published: Elsevier 2020-01-01
Series:International Journal of Naval Architecture and Ocean Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2092678219300433
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author Suheon Ju
Saenal Sung
Huiqiang Shen
Yong-Kuk Jeong
Jong Gye Shin
author_facet Suheon Ju
Saenal Sung
Huiqiang Shen
Yong-Kuk Jeong
Jong Gye Shin
author_sort Suheon Ju
collection DOAJ
description In this paper, we propose a simulation method based on backward simulation and process-oriented simulation to take into account the characteristics of shipbuilding production, which is an order-based industry with a job shop production environment. The shipyard production planning process was investigated to analyze the detailed process, variables and constraints of mid-term production planning. Backward and process-centric simulation methods were applied to the mid-term production planning process and an improved planning process, which considers the shipbuilding characteristics, was proposed. Based on the problem defined by applying backward process-centric simulation, a system which can conduct Discrete Event Simulation (DES) was developed. The developed mid-term planning system can be linked with the existing shipyard Advanced Planning System (APS). Verification of the system was performed with the actual shipyard mid-term production data for the four ships corresponding to a one-year period.
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spelling doaj.art-07cd7cf99af745e88d4df0fa6cecc4a42022-12-21T23:05:10ZengElsevierInternational Journal of Naval Architecture and Ocean Engineering2092-67822020-01-01122037System development for establishing shipyard mid-term production plans using backward process-centric simulationSuheon Ju0Saenal Sung1Huiqiang Shen2Yong-Kuk Jeong3Jong Gye Shin4Department of Naval Architecture and Ocean Engineering, Seoul National University, Gwanak-ro, Gwanak-gu, Seoul, 08826, Republic of KoreaHyundai Heavy Industry Co., 1000, Bangeojinsunhwando-ro, Dong-gu, Ulsan, 44032, Republic of KoreaDepartment of Naval Architecture and Ocean Engineering, Seoul National University, Gwanak-ro, Gwanak-gu, Seoul, 08826, Republic of Korea; Corresponding author.Department of Sustainable Production Development, KTH Royal Institute of Technology, Brinellvägen 8, 114 28, Stockholm, SwedenDepartment of Naval Architecture and Ocean Engineering, Seoul National University, Gwanak-ro, Gwanak-gu, Seoul, 08826, Republic of Korea; Research Institute of Marine System Engineering, Seoul National University, Gwanak-ro, Gwanak-gu, Seoul, 08826, Republic of KoreaIn this paper, we propose a simulation method based on backward simulation and process-oriented simulation to take into account the characteristics of shipbuilding production, which is an order-based industry with a job shop production environment. The shipyard production planning process was investigated to analyze the detailed process, variables and constraints of mid-term production planning. Backward and process-centric simulation methods were applied to the mid-term production planning process and an improved planning process, which considers the shipbuilding characteristics, was proposed. Based on the problem defined by applying backward process-centric simulation, a system which can conduct Discrete Event Simulation (DES) was developed. The developed mid-term planning system can be linked with the existing shipyard Advanced Planning System (APS). Verification of the system was performed with the actual shipyard mid-term production data for the four ships corresponding to a one-year period.http://www.sciencedirect.com/science/article/pii/S2092678219300433Shipyard production planningShipyard simulation systemShipyard advanced planning systemBackward simulationProcess-centric simulation
spellingShingle Suheon Ju
Saenal Sung
Huiqiang Shen
Yong-Kuk Jeong
Jong Gye Shin
System development for establishing shipyard mid-term production plans using backward process-centric simulation
International Journal of Naval Architecture and Ocean Engineering
Shipyard production planning
Shipyard simulation system
Shipyard advanced planning system
Backward simulation
Process-centric simulation
title System development for establishing shipyard mid-term production plans using backward process-centric simulation
title_full System development for establishing shipyard mid-term production plans using backward process-centric simulation
title_fullStr System development for establishing shipyard mid-term production plans using backward process-centric simulation
title_full_unstemmed System development for establishing shipyard mid-term production plans using backward process-centric simulation
title_short System development for establishing shipyard mid-term production plans using backward process-centric simulation
title_sort system development for establishing shipyard mid term production plans using backward process centric simulation
topic Shipyard production planning
Shipyard simulation system
Shipyard advanced planning system
Backward simulation
Process-centric simulation
url http://www.sciencedirect.com/science/article/pii/S2092678219300433
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AT saenalsung systemdevelopmentforestablishingshipyardmidtermproductionplansusingbackwardprocesscentricsimulation
AT huiqiangshen systemdevelopmentforestablishingshipyardmidtermproductionplansusingbackwardprocesscentricsimulation
AT yongkukjeong systemdevelopmentforestablishingshipyardmidtermproductionplansusingbackwardprocesscentricsimulation
AT jonggyeshin systemdevelopmentforestablishingshipyardmidtermproductionplansusingbackwardprocesscentricsimulation