Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints

The fatigue behavior of bolted joints is critical to failure for many applications due to the high notch effect. Among other parameters, the lifetime is based on the influence of the surface system, consisting of corrosion protection and lubricant. With the intention of considering the surface syste...

Full description

Bibliographic Details
Main Authors: Fabian Kraemer, Michael Stähler, Marcus Klein, Matthias Oechsner
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/6/2778
_version_ 1797473026441216000
author Fabian Kraemer
Michael Stähler
Marcus Klein
Matthias Oechsner
author_facet Fabian Kraemer
Michael Stähler
Marcus Klein
Matthias Oechsner
author_sort Fabian Kraemer
collection DOAJ
description The fatigue behavior of bolted joints is critical to failure for many applications due to the high notch effect. Among other parameters, the lifetime is based on the influence of the surface system, consisting of corrosion protection and lubricant. With the intention of considering the surface system in the design and dimensioning process of bolted joints, experimental investigations are carried out systematically for an exemplary selected basecoat and various lubricant systems. The basis is given by fatigue tests supported by selected methods of material analysis for the fractographic evaluation. A reproducible method to determine the crack initiation as well as the crack propagation is developed and used for the evaluation of lubricant systems. Defined damage can be reproducibly assigned on the basis of a critical frequency change rate of the resonance test machine. A high durability of the friction in the load-bearing contact (e.g., greases) reduces the stress and delays the crack initiation. Lubricants which are able to creep (e.g., oil) slow down the crack propagation and increase the lifetime, which is proved by a higher number of cycles to failure and an increased fatigue strength.
first_indexed 2024-03-09T20:09:21Z
format Article
id doaj.art-07f485125bfc4cc0bcc1f44bda34ca63
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-09T20:09:21Z
publishDate 2022-03-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-07f485125bfc4cc0bcc1f44bda34ca632023-11-24T00:19:33ZengMDPI AGApplied Sciences2076-34172022-03-01126277810.3390/app12062778Influence of Lubrication Systems on the Fatigue Strength of Bolted JointsFabian Kraemer0Michael Stähler1Marcus Klein2Matthias Oechsner3Chair and Institute for Materials Technology, Technical University of Darmstadt, Grafenstrasse 2, 64283 Darmstadt, GermanyDörken Coatings GmbH & Co. KG, Wetterstrasse 58, 58313 Herdecke, GermanyChair and Institute for Materials Technology, Technical University of Darmstadt, Grafenstrasse 2, 64283 Darmstadt, GermanyChair and Institute for Materials Technology, Technical University of Darmstadt, Grafenstrasse 2, 64283 Darmstadt, GermanyThe fatigue behavior of bolted joints is critical to failure for many applications due to the high notch effect. Among other parameters, the lifetime is based on the influence of the surface system, consisting of corrosion protection and lubricant. With the intention of considering the surface system in the design and dimensioning process of bolted joints, experimental investigations are carried out systematically for an exemplary selected basecoat and various lubricant systems. The basis is given by fatigue tests supported by selected methods of material analysis for the fractographic evaluation. A reproducible method to determine the crack initiation as well as the crack propagation is developed and used for the evaluation of lubricant systems. Defined damage can be reproducibly assigned on the basis of a critical frequency change rate of the resonance test machine. A high durability of the friction in the load-bearing contact (e.g., greases) reduces the stress and delays the crack initiation. Lubricants which are able to creep (e.g., oil) slow down the crack propagation and increase the lifetime, which is proved by a higher number of cycles to failure and an increased fatigue strength.https://www.mdpi.com/2076-3417/12/6/2778fatigue behaviorsurface influencecrack initiationcrack propagationbolted jointVDI guideline 2230
spellingShingle Fabian Kraemer
Michael Stähler
Marcus Klein
Matthias Oechsner
Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints
Applied Sciences
fatigue behavior
surface influence
crack initiation
crack propagation
bolted joint
VDI guideline 2230
title Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints
title_full Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints
title_fullStr Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints
title_full_unstemmed Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints
title_short Influence of Lubrication Systems on the Fatigue Strength of Bolted Joints
title_sort influence of lubrication systems on the fatigue strength of bolted joints
topic fatigue behavior
surface influence
crack initiation
crack propagation
bolted joint
VDI guideline 2230
url https://www.mdpi.com/2076-3417/12/6/2778
work_keys_str_mv AT fabiankraemer influenceoflubricationsystemsonthefatiguestrengthofboltedjoints
AT michaelstahler influenceoflubricationsystemsonthefatiguestrengthofboltedjoints
AT marcusklein influenceoflubricationsystemsonthefatiguestrengthofboltedjoints
AT matthiasoechsner influenceoflubricationsystemsonthefatiguestrengthofboltedjoints