Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan

The paper proposes a technology for the disposal of accumulated ash-slag waste in Kazakhstan using chlorinated ash roasting with further leaching of the cinder with hydrochloric acid. The possibility of preliminary separation of iron (Fe3+) from ash by magnetic separation with the production of a co...

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Main Authors: Nurlan Dosmukhamedov, Erzhan Zholdasbay, Aidar Argyn
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422020294
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author Nurlan Dosmukhamedov
Erzhan Zholdasbay
Aidar Argyn
author_facet Nurlan Dosmukhamedov
Erzhan Zholdasbay
Aidar Argyn
author_sort Nurlan Dosmukhamedov
collection DOAJ
description The paper proposes a technology for the disposal of accumulated ash-slag waste in Kazakhstan using chlorinated ash roasting with further leaching of the cinder with hydrochloric acid. The possibility of preliminary separation of iron (Fe3+) from ash by magnetic separation with the production of a commercial iron-containing product (∼50% Fe) and a non-magnetic fraction with a high content of aluminum is shown.It has been established that the preliminary roasting of the non-magnetic fraction of ash at: 1100°С, the consumption of CaCl2 2 times exceeding its stoichiometric consumption required for the decomposition of mullite, holding for 60 min, and leaching in HCl, leads to an increase in the aluminum content in the solution up to 16.09 g/l. As a result of dehydration of hardly soluble compounds an increase in the degree of extraction of aluminum is caused by a change in the phase composition of ash during roasting. In the obtained cinder the gehlenite and anorthite phases are formed which are well soluble in HCl.The influence of HCl consumption, temperature and duration of the process on the degree of dissolution of the main aluminum compounds - gehlenite and anorthite - has been studied. It has been established that at: S:L = 1:3 ratio, HCl concentration = 30%, temperature 60°С and leaching time of 1 h, a high extraction of silica into a solid commercial product is achieved - 99.8% due to the maximum transfer of impurities to solution. The aluminum content in the solution is 16.09 g/l.
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spelling doaj.art-08229330fddc4110b60ec0df361ba41d2023-03-28T06:45:35ZengElsevierJournal of Materials Research and Technology2238-78542023-03-012314351446Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of KazakhstanNurlan Dosmukhamedov0Erzhan Zholdasbay1Aidar Argyn2Department of Metallurgy and Mineral Processing, Satbayev University, Almaty, KazakhstanDepartment of Metallurgy and Mineral Processing, Satbayev University, Almaty, KazakhstanCorresponding author.; Department of Metallurgy and Mineral Processing, Satbayev University, Almaty, KazakhstanThe paper proposes a technology for the disposal of accumulated ash-slag waste in Kazakhstan using chlorinated ash roasting with further leaching of the cinder with hydrochloric acid. The possibility of preliminary separation of iron (Fe3+) from ash by magnetic separation with the production of a commercial iron-containing product (∼50% Fe) and a non-magnetic fraction with a high content of aluminum is shown.It has been established that the preliminary roasting of the non-magnetic fraction of ash at: 1100°С, the consumption of CaCl2 2 times exceeding its stoichiometric consumption required for the decomposition of mullite, holding for 60 min, and leaching in HCl, leads to an increase in the aluminum content in the solution up to 16.09 g/l. As a result of dehydration of hardly soluble compounds an increase in the degree of extraction of aluminum is caused by a change in the phase composition of ash during roasting. In the obtained cinder the gehlenite and anorthite phases are formed which are well soluble in HCl.The influence of HCl consumption, temperature and duration of the process on the degree of dissolution of the main aluminum compounds - gehlenite and anorthite - has been studied. It has been established that at: S:L = 1:3 ratio, HCl concentration = 30%, temperature 60°С and leaching time of 1 h, a high extraction of silica into a solid commercial product is achieved - 99.8% due to the maximum transfer of impurities to solution. The aluminum content in the solution is 16.09 g/l.http://www.sciencedirect.com/science/article/pii/S2238785422020294AshAluminaSilicaRoastingCalcium chlorideHydrochloric acid
spellingShingle Nurlan Dosmukhamedov
Erzhan Zholdasbay
Aidar Argyn
Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan
Journal of Materials Research and Technology
Ash
Alumina
Silica
Roasting
Calcium chloride
Hydrochloric acid
title Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan
title_full Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan
title_fullStr Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan
title_full_unstemmed Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan
title_short Integrated chlorination technology for producing alumina and silica from ash-slag waste of the TPP of Kazakhstan
title_sort integrated chlorination technology for producing alumina and silica from ash slag waste of the tpp of kazakhstan
topic Ash
Alumina
Silica
Roasting
Calcium chloride
Hydrochloric acid
url http://www.sciencedirect.com/science/article/pii/S2238785422020294
work_keys_str_mv AT nurlandosmukhamedov integratedchlorinationtechnologyforproducingaluminaandsilicafromashslagwasteofthetppofkazakhstan
AT erzhanzholdasbay integratedchlorinationtechnologyforproducingaluminaandsilicafromashslagwasteofthetppofkazakhstan
AT aidarargyn integratedchlorinationtechnologyforproducingaluminaandsilicafromashslagwasteofthetppofkazakhstan