Numerical modelling of compaction induced defects in thick 2D textile composites
This paper introduces a novel approach to include the high transverse compliance of textile materials into conventional forming simulations, allowing for the compaction process of thick 2D textile composites to be simulated. With this approach, the textile is presented as a continuous material using...
Main Authors: | , , , |
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Format: | Article |
Language: | English |
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Elsevier
2020-11-01
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Series: | Materials & Design |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S0264127520306237 |
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author | Adam J. Thompson Joseph R. McFarlane Jonathan P.-H. Belnoue Stephen R. Hallett |
author_facet | Adam J. Thompson Joseph R. McFarlane Jonathan P.-H. Belnoue Stephen R. Hallett |
author_sort | Adam J. Thompson |
collection | DOAJ |
description | This paper introduces a novel approach to include the high transverse compliance of textile materials into conventional forming simulations, allowing for the compaction process of thick 2D textile composites to be simulated. With this approach, the textile is presented as a continuous material using mutually constrained shell and membrane elements, this allows for both the high tensile stiffness and low out-of-plane bending stiffness to be present within the model. To include the through-thickness behaviour of the material, a compliant penalty contact is introduced which is able to capture the mechanical response of the material under compaction. By simulating the interaction between individual plies, the model is able to predict compaction induced wrinkle formation. The approach is used here to analyse the deformation behaviour of stacked layers compacted on to a male box tool to produce a C-section bracket. The model is validated against experimental results and used to assess the influence of key design and manufacturing parameters on defect formation. |
first_indexed | 2024-12-12T08:52:28Z |
format | Article |
id | doaj.art-083a4650a3e54026bb44952e25564247 |
institution | Directory Open Access Journal |
issn | 0264-1275 |
language | English |
last_indexed | 2024-12-12T08:52:28Z |
publishDate | 2020-11-01 |
publisher | Elsevier |
record_format | Article |
series | Materials & Design |
spelling | doaj.art-083a4650a3e54026bb44952e255642472022-12-22T00:30:09ZengElsevierMaterials & Design0264-12752020-11-01196109088Numerical modelling of compaction induced defects in thick 2D textile compositesAdam J. Thompson0Joseph R. McFarlane1Jonathan P.-H. Belnoue2Stephen R. Hallett3Corresponding author.; Bristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKBristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKBristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKBristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKThis paper introduces a novel approach to include the high transverse compliance of textile materials into conventional forming simulations, allowing for the compaction process of thick 2D textile composites to be simulated. With this approach, the textile is presented as a continuous material using mutually constrained shell and membrane elements, this allows for both the high tensile stiffness and low out-of-plane bending stiffness to be present within the model. To include the through-thickness behaviour of the material, a compliant penalty contact is introduced which is able to capture the mechanical response of the material under compaction. By simulating the interaction between individual plies, the model is able to predict compaction induced wrinkle formation. The approach is used here to analyse the deformation behaviour of stacked layers compacted on to a male box tool to produce a C-section bracket. The model is validated against experimental results and used to assess the influence of key design and manufacturing parameters on defect formation.http://www.sciencedirect.com/science/article/pii/S0264127520306237TextilesCompositesDefectsProcess modelling |
spellingShingle | Adam J. Thompson Joseph R. McFarlane Jonathan P.-H. Belnoue Stephen R. Hallett Numerical modelling of compaction induced defects in thick 2D textile composites Materials & Design Textiles Composites Defects Process modelling |
title | Numerical modelling of compaction induced defects in thick 2D textile composites |
title_full | Numerical modelling of compaction induced defects in thick 2D textile composites |
title_fullStr | Numerical modelling of compaction induced defects in thick 2D textile composites |
title_full_unstemmed | Numerical modelling of compaction induced defects in thick 2D textile composites |
title_short | Numerical modelling of compaction induced defects in thick 2D textile composites |
title_sort | numerical modelling of compaction induced defects in thick 2d textile composites |
topic | Textiles Composites Defects Process modelling |
url | http://www.sciencedirect.com/science/article/pii/S0264127520306237 |
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