Numerical modelling of compaction induced defects in thick 2D textile composites

This paper introduces a novel approach to include the high transverse compliance of textile materials into conventional forming simulations, allowing for the compaction process of thick 2D textile composites to be simulated. With this approach, the textile is presented as a continuous material using...

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Main Authors: Adam J. Thompson, Joseph R. McFarlane, Jonathan P.-H. Belnoue, Stephen R. Hallett
Format: Article
Language:English
Published: Elsevier 2020-11-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127520306237
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author Adam J. Thompson
Joseph R. McFarlane
Jonathan P.-H. Belnoue
Stephen R. Hallett
author_facet Adam J. Thompson
Joseph R. McFarlane
Jonathan P.-H. Belnoue
Stephen R. Hallett
author_sort Adam J. Thompson
collection DOAJ
description This paper introduces a novel approach to include the high transverse compliance of textile materials into conventional forming simulations, allowing for the compaction process of thick 2D textile composites to be simulated. With this approach, the textile is presented as a continuous material using mutually constrained shell and membrane elements, this allows for both the high tensile stiffness and low out-of-plane bending stiffness to be present within the model. To include the through-thickness behaviour of the material, a compliant penalty contact is introduced which is able to capture the mechanical response of the material under compaction. By simulating the interaction between individual plies, the model is able to predict compaction induced wrinkle formation. The approach is used here to analyse the deformation behaviour of stacked layers compacted on to a male box tool to produce a C-section bracket. The model is validated against experimental results and used to assess the influence of key design and manufacturing parameters on defect formation.
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spelling doaj.art-083a4650a3e54026bb44952e255642472022-12-22T00:30:09ZengElsevierMaterials & Design0264-12752020-11-01196109088Numerical modelling of compaction induced defects in thick 2D textile compositesAdam J. Thompson0Joseph R. McFarlane1Jonathan P.-H. Belnoue2Stephen R. Hallett3Corresponding author.; Bristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKBristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKBristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKBristol Composite Institute (ACCIS), University of Bristol, Queen's Building, University Walk, Bristol BS8 1TR, UKThis paper introduces a novel approach to include the high transverse compliance of textile materials into conventional forming simulations, allowing for the compaction process of thick 2D textile composites to be simulated. With this approach, the textile is presented as a continuous material using mutually constrained shell and membrane elements, this allows for both the high tensile stiffness and low out-of-plane bending stiffness to be present within the model. To include the through-thickness behaviour of the material, a compliant penalty contact is introduced which is able to capture the mechanical response of the material under compaction. By simulating the interaction between individual plies, the model is able to predict compaction induced wrinkle formation. The approach is used here to analyse the deformation behaviour of stacked layers compacted on to a male box tool to produce a C-section bracket. The model is validated against experimental results and used to assess the influence of key design and manufacturing parameters on defect formation.http://www.sciencedirect.com/science/article/pii/S0264127520306237TextilesCompositesDefectsProcess modelling
spellingShingle Adam J. Thompson
Joseph R. McFarlane
Jonathan P.-H. Belnoue
Stephen R. Hallett
Numerical modelling of compaction induced defects in thick 2D textile composites
Materials & Design
Textiles
Composites
Defects
Process modelling
title Numerical modelling of compaction induced defects in thick 2D textile composites
title_full Numerical modelling of compaction induced defects in thick 2D textile composites
title_fullStr Numerical modelling of compaction induced defects in thick 2D textile composites
title_full_unstemmed Numerical modelling of compaction induced defects in thick 2D textile composites
title_short Numerical modelling of compaction induced defects in thick 2D textile composites
title_sort numerical modelling of compaction induced defects in thick 2d textile composites
topic Textiles
Composites
Defects
Process modelling
url http://www.sciencedirect.com/science/article/pii/S0264127520306237
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