Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test

Cold forming has required considerably superior hard coating on a die to manufacture net-shaped products. Especially, under poor lubrication conditions or a dry condition, the hard coating is indispensable for the success of manufacturing. Accordingly, the die has required the superior hard coating...

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Main Authors: Kazuhito ASAI, Kazuhiko KITAMURA, Chikara MATSUDA, Takuma ISE
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2023-06-01
Series:Mechanical Engineering Journal
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/mej/10/4/10_23-00072/_pdf/-char/en
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author Kazuhito ASAI
Kazuhiko KITAMURA
Chikara MATSUDA
Takuma ISE
author_facet Kazuhito ASAI
Kazuhiko KITAMURA
Chikara MATSUDA
Takuma ISE
author_sort Kazuhito ASAI
collection DOAJ
description Cold forming has required considerably superior hard coating on a die to manufacture net-shaped products. Especially, under poor lubrication conditions or a dry condition, the hard coating is indispensable for the success of manufacturing. Accordingly, the die has required the superior hard coating to prevent adhesion, reduce friction, and control wear. Recently, it has been also necessary to improve die life and product qualities under severe tribological conditions. However, the comprehension of damage such as cracking, flaking, and galling is insufficient for metal forming. This study focuses on initiation and growth of cracking in the hard coating. Assuming the hard coating is subjected to tensile stress, nominal stress, or frictional shear stress, the performances of typical four hard coatings are investigated by two tests. One is a uniaxial tensile test, and another is a rotating cross-cylinders wear and friction test. These tests are applied to estimate the mechanical performance of hard coatings: CrN, TiN, VC, and CrAlN. After the two test and analyses with detail observation, the CrAlN coating collectively exhibits the highest anti-cracking property of the tested four hard coatings.
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spelling doaj.art-08e889520d974cec96d0fe97d9362cf22023-08-17T02:40:07ZengThe Japan Society of Mechanical EngineersMechanical Engineering Journal2187-97452023-06-0110423-0007223-0007210.1299/mej.23-00072mejEstimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction testKazuhito ASAI0Kazuhiko KITAMURA1Chikara MATSUDA2Takuma ISE3National Institute of Technology, Toyota CollegeNagoya Institute of TechnologyYUKEN INDUSTRY CO., LTD.YUKEN INDUSTRY CO., LTD.Cold forming has required considerably superior hard coating on a die to manufacture net-shaped products. Especially, under poor lubrication conditions or a dry condition, the hard coating is indispensable for the success of manufacturing. Accordingly, the die has required the superior hard coating to prevent adhesion, reduce friction, and control wear. Recently, it has been also necessary to improve die life and product qualities under severe tribological conditions. However, the comprehension of damage such as cracking, flaking, and galling is insufficient for metal forming. This study focuses on initiation and growth of cracking in the hard coating. Assuming the hard coating is subjected to tensile stress, nominal stress, or frictional shear stress, the performances of typical four hard coatings are investigated by two tests. One is a uniaxial tensile test, and another is a rotating cross-cylinders wear and friction test. These tests are applied to estimate the mechanical performance of hard coatings: CrN, TiN, VC, and CrAlN. After the two test and analyses with detail observation, the CrAlN coating collectively exhibits the highest anti-cracking property of the tested four hard coatings.https://www.jstage.jst.go.jp/article/mej/10/4/10_23-00072/_pdf/-char/encold forminghard coatingwearcrackstrain
spellingShingle Kazuhito ASAI
Kazuhiko KITAMURA
Chikara MATSUDA
Takuma ISE
Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test
Mechanical Engineering Journal
cold forming
hard coating
wear
crack
strain
title Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test
title_full Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test
title_fullStr Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test
title_full_unstemmed Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test
title_short Estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross-cylinders wear/friction test
title_sort estimation of crack initiation and growth of hard coating by uniaxial tensile test and rotating cross cylinders wear friction test
topic cold forming
hard coating
wear
crack
strain
url https://www.jstage.jst.go.jp/article/mej/10/4/10_23-00072/_pdf/-char/en
work_keys_str_mv AT kazuhitoasai estimationofcrackinitiationandgrowthofhardcoatingbyuniaxialtensiletestandrotatingcrosscylinderswearfrictiontest
AT kazuhikokitamura estimationofcrackinitiationandgrowthofhardcoatingbyuniaxialtensiletestandrotatingcrosscylinderswearfrictiontest
AT chikaramatsuda estimationofcrackinitiationandgrowthofhardcoatingbyuniaxialtensiletestandrotatingcrosscylinderswearfrictiontest
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