Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases

The paper presents the results of research on the production by means of arc spraying of composite coatings from the Fe-Al system with participation of in-situ intermetallic phases. The arc spraying process was carried out by simultaneously melting two different electrode wires, aluminum and steel....

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Main Authors: Tomasz Chmielewski, Piotr Siwek, Marcin Chmielewski, Anna Piątkowska, Agnieszka Grabias, Dariusz Golański
Format: Article
Language:English
Published: MDPI AG 2018-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/8/12/1059
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author Tomasz Chmielewski
Piotr Siwek
Marcin Chmielewski
Anna Piątkowska
Agnieszka Grabias
Dariusz Golański
author_facet Tomasz Chmielewski
Piotr Siwek
Marcin Chmielewski
Anna Piątkowska
Agnieszka Grabias
Dariusz Golański
author_sort Tomasz Chmielewski
collection DOAJ
description The paper presents the results of research on the production by means of arc spraying of composite coatings from the Fe-Al system with participation of in-situ intermetallic phases. The arc spraying process was carried out by simultaneously melting two different electrode wires, aluminum and steel. The aim of the research is to create protective coatings with a composite structure with a significant participation of Fe<i><sub>x</sub></i>Al<i><sub>y</sub></i> as an intermetallic phases reinforcement. The synthesis of intermetallic phases takes place during the (in-situ) spraying process. Currently most coatings involving intermetallic phases are manufactured by different thermal spraying methods using coating materials in the form of prefabricated powders containing intermetallic phases. The obtained results showed the local occurrence of intermetallic phases from the Fe-Al system, and the dominant components of the structure have two phases, aluminum solid solutions in iron and iron in aluminum. The participation of intermetallic phases in the coating is relatively low, but its effect on the properties of the coating material is significant.
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spelling doaj.art-0923a9c4319c4c30a214c56e6306984c2022-12-22T01:43:15ZengMDPI AGMetals2075-47012018-12-01812105910.3390/met8121059met8121059Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic PhasesTomasz Chmielewski0Piotr Siwek1Marcin Chmielewski2Anna Piątkowska3Agnieszka Grabias4Dariusz Golański5Institute of Manufacturing Technologies, Warsaw University of Technology, 85 Narbutta str., 02-524 Warsaw, PolandInstitute of Manufacturing Technologies, Warsaw University of Technology, 85 Narbutta str., 02-524 Warsaw, PolandInstitute of Electronic Materials Technology, Warsaw University of Technology, 133 Wólczyńska str., 01-919 Warsaw, PolandInstitute of Electronic Materials Technology, Warsaw University of Technology, 133 Wólczyńska str., 01-919 Warsaw, PolandInstitute of Electronic Materials Technology, Warsaw University of Technology, 133 Wólczyńska str., 01-919 Warsaw, PolandInstitute of Manufacturing Technologies, Warsaw University of Technology, 85 Narbutta str., 02-524 Warsaw, PolandThe paper presents the results of research on the production by means of arc spraying of composite coatings from the Fe-Al system with participation of in-situ intermetallic phases. The arc spraying process was carried out by simultaneously melting two different electrode wires, aluminum and steel. The aim of the research is to create protective coatings with a composite structure with a significant participation of Fe<i><sub>x</sub></i>Al<i><sub>y</sub></i> as an intermetallic phases reinforcement. The synthesis of intermetallic phases takes place during the (in-situ) spraying process. Currently most coatings involving intermetallic phases are manufactured by different thermal spraying methods using coating materials in the form of prefabricated powders containing intermetallic phases. The obtained results showed the local occurrence of intermetallic phases from the Fe-Al system, and the dominant components of the structure have two phases, aluminum solid solutions in iron and iron in aluminum. The participation of intermetallic phases in the coating is relatively low, but its effect on the properties of the coating material is significant.https://www.mdpi.com/2075-4701/8/12/1059arc sprayingcoatingsFe-Alintermetallic phases
spellingShingle Tomasz Chmielewski
Piotr Siwek
Marcin Chmielewski
Anna Piątkowska
Agnieszka Grabias
Dariusz Golański
Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases
Metals
arc spraying
coatings
Fe-Al
intermetallic phases
title Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases
title_full Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases
title_fullStr Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases
title_full_unstemmed Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases
title_short Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases
title_sort structure and selected properties of arc sprayed coatings containing in situ fabricated fe al intermetallic phases
topic arc spraying
coatings
Fe-Al
intermetallic phases
url https://www.mdpi.com/2075-4701/8/12/1059
work_keys_str_mv AT tomaszchmielewski structureandselectedpropertiesofarcsprayedcoatingscontaininginsitufabricatedfealintermetallicphases
AT piotrsiwek structureandselectedpropertiesofarcsprayedcoatingscontaininginsitufabricatedfealintermetallicphases
AT marcinchmielewski structureandselectedpropertiesofarcsprayedcoatingscontaininginsitufabricatedfealintermetallicphases
AT annapiatkowska structureandselectedpropertiesofarcsprayedcoatingscontaininginsitufabricatedfealintermetallicphases
AT agnieszkagrabias structureandselectedpropertiesofarcsprayedcoatingscontaininginsitufabricatedfealintermetallicphases
AT dariuszgolanski structureandselectedpropertiesofarcsprayedcoatingscontaininginsitufabricatedfealintermetallicphases