Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections

This paper presents a numerical investigation on the residual stresses and co-existent equivalent plastic strains in cold-formed high-strength steel (CFHSS) circular hollow sections (CHS) by using an advanced finite element (FE)-based method. In this method, the entire manufacturing process of the C...

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Main Authors: Ye Yao, Wai-Meng Quach
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/18/6337
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author Ye Yao
Wai-Meng Quach
author_facet Ye Yao
Wai-Meng Quach
author_sort Ye Yao
collection DOAJ
description This paper presents a numerical investigation on the residual stresses and co-existent equivalent plastic strains in cold-formed high-strength steel (CFHSS) circular hollow sections (CHS) by using an advanced finite element (FE)-based method. In this method, the entire manufacturing process of the CFHSS CHS was modeled numerically. The accuracy of the numerical predictions of equivalent plastic strains and residual stresses in the CFHSS CHS was verified by comparing the predictions with the existing test results of both the residual stress measurement and load-end shortening response of the stub column. By using the FE-based method, the effects of high-frequency electric resistance welding on the residual stresses and the stub column response were investigated. The through-thickness variations of both the equivalent plastic strains and residual stresses in CFHSS CHS, which are difficult to measure in the laboratory, were explored numerically. Finally, the effect of cold work (which is quantified by the equivalent plastic strains and residual stresses) on the stub column response of CFHSS CHS tubes was evaluated. It can be found that the equivalent plastic strains and longitudinal residual stresses are generally uniform around the cross-section of CFHSS CHS. The transverse and longitudinal residual stresses are generally uniform across each half-thickness, with the inner half-thickness under compression and the outer half-thickness under tension. The results also demonstrate that both the plastic strains and residual stresses may significantly affect the cross-section capacities of CFHSS CHS.
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spelling doaj.art-09578afa100f40a8b000478ffe0fa59a2023-11-19T11:46:11ZengMDPI AGMaterials1996-19442023-09-011618633710.3390/ma16186337Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow SectionsYe Yao0Wai-Meng Quach1School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, ChinaDepartment of Civil and Environmental Engineering, University of Macau, Macau, ChinaThis paper presents a numerical investigation on the residual stresses and co-existent equivalent plastic strains in cold-formed high-strength steel (CFHSS) circular hollow sections (CHS) by using an advanced finite element (FE)-based method. In this method, the entire manufacturing process of the CFHSS CHS was modeled numerically. The accuracy of the numerical predictions of equivalent plastic strains and residual stresses in the CFHSS CHS was verified by comparing the predictions with the existing test results of both the residual stress measurement and load-end shortening response of the stub column. By using the FE-based method, the effects of high-frequency electric resistance welding on the residual stresses and the stub column response were investigated. The through-thickness variations of both the equivalent plastic strains and residual stresses in CFHSS CHS, which are difficult to measure in the laboratory, were explored numerically. Finally, the effect of cold work (which is quantified by the equivalent plastic strains and residual stresses) on the stub column response of CFHSS CHS tubes was evaluated. It can be found that the equivalent plastic strains and longitudinal residual stresses are generally uniform around the cross-section of CFHSS CHS. The transverse and longitudinal residual stresses are generally uniform across each half-thickness, with the inner half-thickness under compression and the outer half-thickness under tension. The results also demonstrate that both the plastic strains and residual stresses may significantly affect the cross-section capacities of CFHSS CHS.https://www.mdpi.com/1996-1944/16/18/6337residual stresseshigh-strength steelcircular hollow sectioncold workfinite element modeling
spellingShingle Ye Yao
Wai-Meng Quach
Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections
Materials
residual stresses
high-strength steel
circular hollow section
cold work
finite element modeling
title Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections
title_full Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections
title_fullStr Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections
title_full_unstemmed Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections
title_short Numerical Study on Residual Stresses and Plastic Strains in Cold-Formed High-Strength Steel Circular Hollow Sections
title_sort numerical study on residual stresses and plastic strains in cold formed high strength steel circular hollow sections
topic residual stresses
high-strength steel
circular hollow section
cold work
finite element modeling
url https://www.mdpi.com/1996-1944/16/18/6337
work_keys_str_mv AT yeyao numericalstudyonresidualstressesandplasticstrainsincoldformedhighstrengthsteelcircularhollowsections
AT waimengquach numericalstudyonresidualstressesandplasticstrainsincoldformedhighstrengthsteelcircularhollowsections