Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement

This paper analyzes the effect of print layer heights and loading direction on the compressive response of plain and fiber-reinforced (steel or basalt fiber) 3D printed concrete. Slabs with three different layer heights (6, 13, and 20 mm) are printed, and extracted cubes are subjected to compression...

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Main Authors: Sahil Surehali, Avinaya Tripathi, Narayanan Neithalath
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/15/5488
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author Sahil Surehali
Avinaya Tripathi
Narayanan Neithalath
author_facet Sahil Surehali
Avinaya Tripathi
Narayanan Neithalath
author_sort Sahil Surehali
collection DOAJ
description This paper analyzes the effect of print layer heights and loading direction on the compressive response of plain and fiber-reinforced (steel or basalt fiber) 3D printed concrete. Slabs with three different layer heights (6, 13, and 20 mm) are printed, and extracted cubes are subjected to compression (i) along the direction of printing, (ii) along the direction of layer build-up, and (iii) perpendicular to the above two directions. Digital image correlation (DIC) is used as a non-contact means to acquire the strain profiles. While the 3D printed specimens show lower strengths, as compared to cast specimens, when tested in all three directions, this effect can be reduced through the use of fiber reinforcement. Peak stress and peak strain-based anisotropy coefficients, which are linearly related, are used to characterize and quantify the directional dependence of peak stress and strain. Interface-parallel cracking is found to be the major failure mechanism, and anisotropy coefficients increase with an increase in layer height, which is attributable to the increasing significance of interfacial defects. Thus, orienting the weaker interfaces appropriately, through changes in printing direction, or strengthening them through material modifications (such as fiber reinforcement) or process changes (lower layer height, enables attainment of near-isotropy in 3D printed concrete elements.
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spelling doaj.art-09943ccba8e84bb383ddec9a556344df2023-11-18T23:14:02ZengMDPI AGMaterials1996-19442023-08-011615548810.3390/ma16155488Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber ReinforcementSahil Surehali0Avinaya Tripathi1Narayanan Neithalath2School of Sustainable Engineering and Built Environment, Arizona State University, Tempe, AZ 85287, USASchool of Sustainable Engineering and Built Environment, Arizona State University, Tempe, AZ 85287, USASchool of Sustainable Engineering and Built Environment, Arizona State University, Tempe, AZ 85287, USAThis paper analyzes the effect of print layer heights and loading direction on the compressive response of plain and fiber-reinforced (steel or basalt fiber) 3D printed concrete. Slabs with three different layer heights (6, 13, and 20 mm) are printed, and extracted cubes are subjected to compression (i) along the direction of printing, (ii) along the direction of layer build-up, and (iii) perpendicular to the above two directions. Digital image correlation (DIC) is used as a non-contact means to acquire the strain profiles. While the 3D printed specimens show lower strengths, as compared to cast specimens, when tested in all three directions, this effect can be reduced through the use of fiber reinforcement. Peak stress and peak strain-based anisotropy coefficients, which are linearly related, are used to characterize and quantify the directional dependence of peak stress and strain. Interface-parallel cracking is found to be the major failure mechanism, and anisotropy coefficients increase with an increase in layer height, which is attributable to the increasing significance of interfacial defects. Thus, orienting the weaker interfaces appropriately, through changes in printing direction, or strengthening them through material modifications (such as fiber reinforcement) or process changes (lower layer height, enables attainment of near-isotropy in 3D printed concrete elements.https://www.mdpi.com/1996-1944/16/15/54883D printinganisotropyinterfacescompressioninterface-parallel crackingfiber reinforcement
spellingShingle Sahil Surehali
Avinaya Tripathi
Narayanan Neithalath
Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement
Materials
3D printing
anisotropy
interfaces
compression
interface-parallel cracking
fiber reinforcement
title Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement
title_full Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement
title_fullStr Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement
title_full_unstemmed Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement
title_short Anisotropy in Additively Manufactured Concrete Specimens under Compressive Loading—Quantification of the Effects of Layer Height and Fiber Reinforcement
title_sort anisotropy in additively manufactured concrete specimens under compressive loading quantification of the effects of layer height and fiber reinforcement
topic 3D printing
anisotropy
interfaces
compression
interface-parallel cracking
fiber reinforcement
url https://www.mdpi.com/1996-1944/16/15/5488
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AT avinayatripathi anisotropyinadditivelymanufacturedconcretespecimensundercompressiveloadingquantificationoftheeffectsoflayerheightandfiberreinforcement
AT narayananneithalath anisotropyinadditivelymanufacturedconcretespecimensundercompressiveloadingquantificationoftheeffectsoflayerheightandfiberreinforcement