Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy

The solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy were systematically investigated through thermal analysis, Thermo-Calc simulation, the planar interface solidification experiment, and the directional solidification quenching exp...

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Main Authors: Kaili Cao, Wenchao Yang, Jiachen Zhang, Chen Liu, Pengfei Qu, Haijun Su, Jun Zhang, Lin Liu
Format: Article
Language:English
Published: Elsevier 2021-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785421000430
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author Kaili Cao
Wenchao Yang
Jiachen Zhang
Chen Liu
Pengfei Qu
Haijun Su
Jun Zhang
Lin Liu
author_facet Kaili Cao
Wenchao Yang
Jiachen Zhang
Chen Liu
Pengfei Qu
Haijun Su
Jun Zhang
Lin Liu
author_sort Kaili Cao
collection DOAJ
description The solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy were systematically investigated through thermal analysis, Thermo-Calc simulation, the planar interface solidification experiment, and the directional solidification quenching experiment. The main solidification transition temperature, segregation behavior, and solidification path were analyzed, and the microstructure evolution and phase formation mechanism were also discussed. The solidification began with the formation of primary γ dendrites (L → γ). Then Ni, Al, Ta, and Ru were enriched in the residual liquid, resulting in the precipitation of β-NiAl phase (L → β-NiAl). As the β-NiAl phase grew, the content of Ta gradually increased while the content of Al gradually decreased. Thus, the peritectic γ′ phases were precipitated on the surface of β-NiAl phase and coarsened by the incomplete peritectic reaction (L + β-NiAl → peritectic γ′ + β-NiAlResidual). The Al content further decreased and the Ta content further increased with the precipitation of the peritectic γ′ phase, leading to the formation of γ/γ′ eutectics on the surface of the γ dendrites or directly from liquid (L → γ/γ′ eutectic). Since the precipitation of β-NiAl phase and the subsequent incomplete peritectic reaction, Cr, Co, Mo, W, and Re were rejected into the residual liquid in the vicinity of β-NiAl phase, providing conditions for the nucleation of the TCP(R) phases (L → R). The wide freezing range of the alloy might be the cause of the severe micro-segregation and the precipitation of some secondary phases in the interdendritic regions.
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spelling doaj.art-09ead4cfe228489390bdb9ad9ede8bab2022-12-21T20:25:46ZengElsevierJournal of Materials Research and Technology2238-78542021-03-0111474486Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloyKaili Cao0Wenchao Yang1Jiachen Zhang2Chen Liu3Pengfei Qu4Haijun Su5Jun Zhang6Lin Liu7State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaCorresponding author.; State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaState Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaCorresponding author.; State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi′an, 710072, ChinaThe solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy were systematically investigated through thermal analysis, Thermo-Calc simulation, the planar interface solidification experiment, and the directional solidification quenching experiment. The main solidification transition temperature, segregation behavior, and solidification path were analyzed, and the microstructure evolution and phase formation mechanism were also discussed. The solidification began with the formation of primary γ dendrites (L → γ). Then Ni, Al, Ta, and Ru were enriched in the residual liquid, resulting in the precipitation of β-NiAl phase (L → β-NiAl). As the β-NiAl phase grew, the content of Ta gradually increased while the content of Al gradually decreased. Thus, the peritectic γ′ phases were precipitated on the surface of β-NiAl phase and coarsened by the incomplete peritectic reaction (L + β-NiAl → peritectic γ′ + β-NiAlResidual). The Al content further decreased and the Ta content further increased with the precipitation of the peritectic γ′ phase, leading to the formation of γ/γ′ eutectics on the surface of the γ dendrites or directly from liquid (L → γ/γ′ eutectic). Since the precipitation of β-NiAl phase and the subsequent incomplete peritectic reaction, Cr, Co, Mo, W, and Re were rejected into the residual liquid in the vicinity of β-NiAl phase, providing conditions for the nucleation of the TCP(R) phases (L → R). The wide freezing range of the alloy might be the cause of the severe micro-segregation and the precipitation of some secondary phases in the interdendritic regions.http://www.sciencedirect.com/science/article/pii/S2238785421000430Ru-containing superalloyDirectional solidificationAs-cast microstructureSolidification transition temperatureSegregation behaviorSolidification path
spellingShingle Kaili Cao
Wenchao Yang
Jiachen Zhang
Chen Liu
Pengfei Qu
Haijun Su
Jun Zhang
Lin Liu
Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy
Journal of Materials Research and Technology
Ru-containing superalloy
Directional solidification
As-cast microstructure
Solidification transition temperature
Segregation behavior
Solidification path
title Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy
title_full Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy
title_fullStr Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy
title_full_unstemmed Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy
title_short Solidification characteristics and as-cast microstructures of a Ru-containing nickel-based single crystal superalloy
title_sort solidification characteristics and as cast microstructures of a ru containing nickel based single crystal superalloy
topic Ru-containing superalloy
Directional solidification
As-cast microstructure
Solidification transition temperature
Segregation behavior
Solidification path
url http://www.sciencedirect.com/science/article/pii/S2238785421000430
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