PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS

Abstract. Objectives In the article, problems in the optimising of machining operations, which provide end-unit production of the required quality with a minimum processing cost, are addressed. Methods Increasing the effectiveness of experimental research was achieved through the use of mathematical...

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Main Authors: Rasul V. Guseynov, Lyudmila M. Sultanova
Format: Article
Language:Russian
Published: Dagestan State Technical University 2017-07-01
Series:Вестник Дагестанского государственного технического университета: Технические науки
Subjects:
Online Access:https://vestnik.dgtu.ru/jour/article/view/363
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author Rasul V. Guseynov
Lyudmila M. Sultanova
author_facet Rasul V. Guseynov
Lyudmila M. Sultanova
author_sort Rasul V. Guseynov
collection DOAJ
description Abstract. Objectives In the article, problems in the optimising of machining operations, which provide end-unit production of the required quality with a minimum processing cost, are addressed. Methods Increasing the effectiveness of experimental research was achieved through the use of mathematical methods for planning experiments for optimising metal cutting tasks. The minimal processing cost model, in which the objective function is polynomial, is adopted as a criterion for the selection of optimal parameters. Results Polynomial models of the influence of angles φ, α, γ on the torque applied when cutting threads in various steels are constructed. Optimum values of the geometrical tool parameters were obtained using the criterion of minimum cutting forces during processing. The high stability of tools having optimal geometric parameters is determined. It is shown that the use of experimental planning methods allows the optimisation of cutting parameters. In optimising solutions to metal cutting problems, it is found to be expedient to use multifactor experimental planning methods and to select the cutting force as the optimisation parameter when determining tool geometry. Conclusion The joint use of geometric programming and experiment planning methods in order to optimise the parameters of cutting significantly increases the efficiency of technological metal processing approaches.
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spelling doaj.art-09fd23eafe0d44e19bfd12728308fc872025-03-02T11:46:02ZrusDagestan State Technical UniversityВестник Дагестанского государственного технического университета: Технические науки2073-61852542-095X2017-07-0144181610.21822/2073-6185-2017-44-1-8-16323PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKSRasul V. Guseynov0Lyudmila M. Sultanova1Dagestan Technical State University, Kaspyisk BranchDagestan Technical State University, Kaspyisk BranchAbstract. Objectives In the article, problems in the optimising of machining operations, which provide end-unit production of the required quality with a minimum processing cost, are addressed. Methods Increasing the effectiveness of experimental research was achieved through the use of mathematical methods for planning experiments for optimising metal cutting tasks. The minimal processing cost model, in which the objective function is polynomial, is adopted as a criterion for the selection of optimal parameters. Results Polynomial models of the influence of angles φ, α, γ on the torque applied when cutting threads in various steels are constructed. Optimum values of the geometrical tool parameters were obtained using the criterion of minimum cutting forces during processing. The high stability of tools having optimal geometric parameters is determined. It is shown that the use of experimental planning methods allows the optimisation of cutting parameters. In optimising solutions to metal cutting problems, it is found to be expedient to use multifactor experimental planning methods and to select the cutting force as the optimisation parameter when determining tool geometry. Conclusion The joint use of geometric programming and experiment planning methods in order to optimise the parameters of cutting significantly increases the efficiency of technological metal processing approaches.https://vestnik.dgtu.ru/jour/article/view/363metal cutting processesoptimisation methodsgeometric programmingexperiment planning method
spellingShingle Rasul V. Guseynov
Lyudmila M. Sultanova
PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS
Вестник Дагестанского государственного технического университета: Технические науки
metal cutting processes
optimisation methods
geometric programming
experiment planning method
title PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS
title_full PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS
title_fullStr PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS
title_full_unstemmed PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS
title_short PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS
title_sort physical matematicalscience mechanics simulation challenges in optimising theoretical metal cutting tasks
topic metal cutting processes
optimisation methods
geometric programming
experiment planning method
url https://vestnik.dgtu.ru/jour/article/view/363
work_keys_str_mv AT rasulvguseynov physicalmatematicalsciencemechanicssimulationchallengesinoptimisingtheoreticalmetalcuttingtasks
AT lyudmilamsultanova physicalmatematicalsciencemechanicssimulationchallengesinoptimisingtheoreticalmetalcuttingtasks