Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
In obtaining the best quality of engineering parts, the quality of machined surface plays an essential role. The fatigue strength, wear resistance, and corrosion of workpiece are some of the aspects of the qualities that can be improved. This paper investigates the effect of wire electrical discharg...
Main Authors: | , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
Deer Hill Publications
2017-12-01
|
Series: | International Journal of Engineering Materials and Manufacture |
Online Access: | http://deerhillpublishing.com/index.php/ijemm/article/view/36 |
_version_ | 1831601468639019008 |
---|---|
author | Asfana Banu Mazilah Abu Bakar Mohammad Yeakub Ali Erry Y. T. Adesta |
author_facet | Asfana Banu Mazilah Abu Bakar Mohammad Yeakub Ali Erry Y. T. Adesta |
author_sort | Asfana Banu |
collection | DOAJ |
description | In obtaining the best quality of engineering parts, the quality of machined surface plays an essential role. The fatigue strength, wear resistance, and corrosion of workpiece are some of the aspects of the qualities that can be improved. This paper investigates the effect of wire electrical discharge machining (WEDM) process parameters on surface roughness and kerf on stainless steel using distilled water as dielectric fluid and brass wire as tool electrode. The selected process parameters are voltage open, wire speed, wire tension, voltage gap, and off time. Empirical models using Taguchi method were developed for the estimation of surface roughness and kerf. The analysis revealed that off time has major influence on surface roughness and kerf. The optimum machining parameters for minimum surface roughness and kerf were found to be 10 V open voltage, 2.84 µs off time, 12 m/min wire speed, 6.3 N wire tension, and 54.91 V voltage gap. |
first_indexed | 2024-12-18T15:02:48Z |
format | Article |
id | doaj.art-0a1698af9a8d4cbfb2d015348ea0fc4e |
institution | Directory Open Access Journal |
issn | 0128-1852 |
language | English |
last_indexed | 2024-12-18T15:02:48Z |
publishDate | 2017-12-01 |
publisher | Deer Hill Publications |
record_format | Article |
series | International Journal of Engineering Materials and Manufacture |
spelling | doaj.art-0a1698af9a8d4cbfb2d015348ea0fc4e2022-12-21T21:03:51ZengDeer Hill PublicationsInternational Journal of Engineering Materials and Manufacture0128-18522017-12-012410.26776/ijemm.02.04.2017.0424Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi MethodAsfana Banu0Mazilah Abu Bakar1Mohammad Yeakub Ali2Erry Y. T. Adesta3International Islamic University MalaysiaPoliteknik Sultan Haji Ahmad Shah, Pahang, MalaysiaInternational Islamic University MalaysiaInternational Islamic University MalaysiaIn obtaining the best quality of engineering parts, the quality of machined surface plays an essential role. The fatigue strength, wear resistance, and corrosion of workpiece are some of the aspects of the qualities that can be improved. This paper investigates the effect of wire electrical discharge machining (WEDM) process parameters on surface roughness and kerf on stainless steel using distilled water as dielectric fluid and brass wire as tool electrode. The selected process parameters are voltage open, wire speed, wire tension, voltage gap, and off time. Empirical models using Taguchi method were developed for the estimation of surface roughness and kerf. The analysis revealed that off time has major influence on surface roughness and kerf. The optimum machining parameters for minimum surface roughness and kerf were found to be 10 V open voltage, 2.84 µs off time, 12 m/min wire speed, 6.3 N wire tension, and 54.91 V voltage gap.http://deerhillpublishing.com/index.php/ijemm/article/view/36 |
spellingShingle | Asfana Banu Mazilah Abu Bakar Mohammad Yeakub Ali Erry Y. T. Adesta Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method International Journal of Engineering Materials and Manufacture |
title | Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method |
title_full | Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method |
title_fullStr | Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method |
title_full_unstemmed | Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method |
title_short | Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method |
title_sort | analysis of wedm process parameters on surface roughness and kerf using taguchi method |
url | http://deerhillpublishing.com/index.php/ijemm/article/view/36 |
work_keys_str_mv | AT asfanabanu analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod AT mazilahabubakar analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod AT mohammadyeakubali analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod AT erryytadesta analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod |