Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method

In obtaining the best quality of engineering parts, the quality of machined surface plays an essential role. The fatigue strength, wear resistance, and corrosion of workpiece are some of the aspects of the qualities that can be improved. This paper investigates the effect of wire electrical discharg...

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Main Authors: Asfana Banu, Mazilah Abu Bakar, Mohammad Yeakub Ali, Erry Y. T. Adesta
Format: Article
Language:English
Published: Deer Hill Publications 2017-12-01
Series:International Journal of Engineering Materials and Manufacture
Online Access:http://deerhillpublishing.com/index.php/ijemm/article/view/36
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author Asfana Banu
Mazilah Abu Bakar
Mohammad Yeakub Ali
Erry Y. T. Adesta
author_facet Asfana Banu
Mazilah Abu Bakar
Mohammad Yeakub Ali
Erry Y. T. Adesta
author_sort Asfana Banu
collection DOAJ
description In obtaining the best quality of engineering parts, the quality of machined surface plays an essential role. The fatigue strength, wear resistance, and corrosion of workpiece are some of the aspects of the qualities that can be improved. This paper investigates the effect of wire electrical discharge machining (WEDM) process parameters on surface roughness and kerf on stainless steel using distilled water as dielectric fluid and brass wire as tool electrode. The selected process parameters are voltage open, wire speed, wire tension, voltage gap, and off time. Empirical models using Taguchi method were developed for the estimation of surface roughness and kerf. The analysis revealed that off time has major influence on surface roughness and kerf. The optimum machining parameters for minimum surface roughness and kerf were found to be 10 V open voltage, 2.84 µs off time, 12 m/min wire speed, 6.3 N wire tension, and 54.91 V voltage gap.
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spelling doaj.art-0a1698af9a8d4cbfb2d015348ea0fc4e2022-12-21T21:03:51ZengDeer Hill PublicationsInternational Journal of Engineering Materials and Manufacture0128-18522017-12-012410.26776/ijemm.02.04.2017.0424Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi MethodAsfana Banu0Mazilah Abu Bakar1Mohammad Yeakub Ali2Erry Y. T. Adesta3International Islamic University MalaysiaPoliteknik Sultan Haji Ahmad Shah, Pahang, MalaysiaInternational Islamic University MalaysiaInternational Islamic University MalaysiaIn obtaining the best quality of engineering parts, the quality of machined surface plays an essential role. The fatigue strength, wear resistance, and corrosion of workpiece are some of the aspects of the qualities that can be improved. This paper investigates the effect of wire electrical discharge machining (WEDM) process parameters on surface roughness and kerf on stainless steel using distilled water as dielectric fluid and brass wire as tool electrode. The selected process parameters are voltage open, wire speed, wire tension, voltage gap, and off time. Empirical models using Taguchi method were developed for the estimation of surface roughness and kerf. The analysis revealed that off time has major influence on surface roughness and kerf. The optimum machining parameters for minimum surface roughness and kerf were found to be 10 V open voltage, 2.84 µs off time, 12 m/min wire speed, 6.3 N wire tension, and 54.91 V voltage gap.http://deerhillpublishing.com/index.php/ijemm/article/view/36
spellingShingle Asfana Banu
Mazilah Abu Bakar
Mohammad Yeakub Ali
Erry Y. T. Adesta
Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
International Journal of Engineering Materials and Manufacture
title Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
title_full Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
title_fullStr Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
title_full_unstemmed Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
title_short Analysis of WEDM Process Parameters on Surface Roughness and Kerf using Taguchi Method
title_sort analysis of wedm process parameters on surface roughness and kerf using taguchi method
url http://deerhillpublishing.com/index.php/ijemm/article/view/36
work_keys_str_mv AT asfanabanu analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod
AT mazilahabubakar analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod
AT mohammadyeakubali analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod
AT erryytadesta analysisofwedmprocessparametersonsurfaceroughnessandkerfusingtaguchimethod