Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines

A computationally efficient design of interior permanent magnet (IPM) motor rotor features is investigated utilizing analytical methods. Over the broad operating range of IPM machines, interactions of MMF sources, permeances, and currents result in torque harmonics. The placement of traditional roto...

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Main Authors: Steven Hayslett, Elias Strangas
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/16/5109
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author Steven Hayslett
Elias Strangas
author_facet Steven Hayslett
Elias Strangas
author_sort Steven Hayslett
collection DOAJ
description A computationally efficient design of interior permanent magnet (IPM) motor rotor features is investigated utilizing analytical methods. Over the broad operating range of IPM machines, interactions of MMF sources, permeances, and currents result in torque harmonics. The placement of traditional rotor features along with sculpt features are utilized to minimize torque ripple and maximize average torque. We extend the winding function theory to include the IPM rotor’s primary and secondary reluctance paths and the non-homogeneous airgap of the rotor sculpt features. A new analytical winding function model of the single-V IPM machine is introduced, which considers the sculpted rotor and how this model can be used in the design approach of machines. Results are validated with finite elements. Rotor feature trends are established and utilized to increase design intuition and reduce dependency upon the lengthy design of experiment optimization processes.
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spelling doaj.art-0a3cbcac565a45aa9b53655dee39b99f2023-11-22T07:32:06ZengMDPI AGEnergies1996-10732021-08-011416510910.3390/en14165109Analytical Design of Sculpted Rotor Interior Permanent Magnet MachinesSteven Hayslett0Elias Strangas1Department of Mechanical Engineering, Michigan State University, East Lansing, MI 48824, USADepartment of Electrical and Computer Engineering, Michigan State University, East Lansing, MI 48824, USAA computationally efficient design of interior permanent magnet (IPM) motor rotor features is investigated utilizing analytical methods. Over the broad operating range of IPM machines, interactions of MMF sources, permeances, and currents result in torque harmonics. The placement of traditional rotor features along with sculpt features are utilized to minimize torque ripple and maximize average torque. We extend the winding function theory to include the IPM rotor’s primary and secondary reluctance paths and the non-homogeneous airgap of the rotor sculpt features. A new analytical winding function model of the single-V IPM machine is introduced, which considers the sculpted rotor and how this model can be used in the design approach of machines. Results are validated with finite elements. Rotor feature trends are established and utilized to increase design intuition and reduce dependency upon the lengthy design of experiment optimization processes.https://www.mdpi.com/1996-1073/14/16/5109electric motorinterior permanent magnetreluctanceMMF-permeancewinding functiontorque ripple
spellingShingle Steven Hayslett
Elias Strangas
Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines
Energies
electric motor
interior permanent magnet
reluctance
MMF-permeance
winding function
torque ripple
title Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines
title_full Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines
title_fullStr Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines
title_full_unstemmed Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines
title_short Analytical Design of Sculpted Rotor Interior Permanent Magnet Machines
title_sort analytical design of sculpted rotor interior permanent magnet machines
topic electric motor
interior permanent magnet
reluctance
MMF-permeance
winding function
torque ripple
url https://www.mdpi.com/1996-1073/14/16/5109
work_keys_str_mv AT stevenhayslett analyticaldesignofsculptedrotorinteriorpermanentmagnetmachines
AT eliasstrangas analyticaldesignofsculptedrotorinteriorpermanentmagnetmachines