Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs

Polylactic acid (PLA) hexagonal honeycomb structures were fabricated by using 3D-printing technology. By filling with absorbent polymethacrylimide (PMI) foam, a novel absorbent-foam-filled 3D-printed honeycomb was obtained. The in-plane (L- and W-direction) and out-of-plane (T-direction) compressive...

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Main Authors: Leilei Yan, Keyu Zhu, Yunwei Zhang, Chun Zhang, Xitao Zheng
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/12/9/2059
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author Leilei Yan
Keyu Zhu
Yunwei Zhang
Chun Zhang
Xitao Zheng
author_facet Leilei Yan
Keyu Zhu
Yunwei Zhang
Chun Zhang
Xitao Zheng
author_sort Leilei Yan
collection DOAJ
description Polylactic acid (PLA) hexagonal honeycomb structures were fabricated by using 3D-printing technology. By filling with absorbent polymethacrylimide (PMI) foam, a novel absorbent-foam-filled 3D-printed honeycomb was obtained. The in-plane (L- and W-direction) and out-of-plane (T-direction) compressive performances were studied experimentally and numerically. Due to absorbent PMI foam filling, the elastic modulus, compressive strength, energy absorption per unit volume, and energy absorption per unit mass of absorbent-foam-filled honeycomb under L-direction were increased by 296.34%, 168.75%, 505.57%, and 244.22%, respectively. Moreover, the elastic modulus, compressive strength, energy absorption per unit volume, and energy absorption per unit mass, under W-direction, also have increments of 211.65%, 179.85, 799.45%, and 413.02%, respectively. However, for out-of-plane compression, the compressive strength and energy absorption per unit volume were enhanced, but the density has also been increased; thus, it is not competitive in energy absorption per unit mass. Failure mechanism and dimension effects of absorbent-foam-filled honeycomb were also considered. The approach of absorbent foam filling made the 3D-printed honeycomb structure more competitive in electromagnetic wave stealth applications, while acting simultaneously as load-carrying structures.
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spelling doaj.art-0a684a0bf35844a594389ee2d20788462023-11-20T13:12:35ZengMDPI AGPolymers2073-43602020-09-01129205910.3390/polym12092059Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed HoneycombsLeilei Yan0Keyu Zhu1Yunwei Zhang2Chun Zhang3Xitao Zheng4School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072, ChinaSchool of Aeronautics, Northwestern Polytechnical University, Xi’an 710072, ChinaAeronautics Engineering College, Air Force Engineering University, Xi’an 710051, ChinaSchool of Aeronautics, Northwestern Polytechnical University, Xi’an 710072, ChinaSchool of Aeronautics, Northwestern Polytechnical University, Xi’an 710072, ChinaPolylactic acid (PLA) hexagonal honeycomb structures were fabricated by using 3D-printing technology. By filling with absorbent polymethacrylimide (PMI) foam, a novel absorbent-foam-filled 3D-printed honeycomb was obtained. The in-plane (L- and W-direction) and out-of-plane (T-direction) compressive performances were studied experimentally and numerically. Due to absorbent PMI foam filling, the elastic modulus, compressive strength, energy absorption per unit volume, and energy absorption per unit mass of absorbent-foam-filled honeycomb under L-direction were increased by 296.34%, 168.75%, 505.57%, and 244.22%, respectively. Moreover, the elastic modulus, compressive strength, energy absorption per unit volume, and energy absorption per unit mass, under W-direction, also have increments of 211.65%, 179.85, 799.45%, and 413.02%, respectively. However, for out-of-plane compression, the compressive strength and energy absorption per unit volume were enhanced, but the density has also been increased; thus, it is not competitive in energy absorption per unit mass. Failure mechanism and dimension effects of absorbent-foam-filled honeycomb were also considered. The approach of absorbent foam filling made the 3D-printed honeycomb structure more competitive in electromagnetic wave stealth applications, while acting simultaneously as load-carrying structures.https://www.mdpi.com/2073-4360/12/9/2059absorbent polymethacrylimide foamhoneycombelectromagnetic wave absorptioncompressive behavior
spellingShingle Leilei Yan
Keyu Zhu
Yunwei Zhang
Chun Zhang
Xitao Zheng
Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs
Polymers
absorbent polymethacrylimide foam
honeycomb
electromagnetic wave absorption
compressive behavior
title Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs
title_full Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs
title_fullStr Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs
title_full_unstemmed Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs
title_short Effect of Absorbent Foam Filling on Mechanical Behaviors of 3D-Printed Honeycombs
title_sort effect of absorbent foam filling on mechanical behaviors of 3d printed honeycombs
topic absorbent polymethacrylimide foam
honeycomb
electromagnetic wave absorption
compressive behavior
url https://www.mdpi.com/2073-4360/12/9/2059
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