Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating

This review focuses on describing the fundamental/applied materials science and technological applications of a transformational multifunctional diamond-based material named ultranano­crytalline diamond (UNCDTM) in film form. The UNCDTM films are synthesized using microwave plasma chemical vapor dep...

Full description

Bibliographic Details
Main Author: Orlando Auciello
Format: Article
Language:English
Published: Taylor & Francis Group 2022-12-01
Series:Functional Diamond
Subjects:
Online Access:http://dx.doi.org/10.1080/26941112.2022.2033606
_version_ 1827794830604894208
author Orlando Auciello
author_facet Orlando Auciello
author_sort Orlando Auciello
collection DOAJ
description This review focuses on describing the fundamental/applied materials science and technological applications of a transformational multifunctional diamond-based material named ultranano­crytalline diamond (UNCDTM) in film form. The UNCDTM films are synthesized using microwave plasma chemical vapor deposition (MPCVD) and hot filament chemical vapor deposition (HFCVD), via patented Ar/CH4 gas flown into air evacuated chambers, using microwave power, or hot filaments’ surface, to crack CH4 molecules to generate C atoms and CHx (x = 1, 2, 3) species, which produce chemical reactions on substrates’ surfaces, producing diamond film with grain sizes in the range 3–5 nm (smallest grain size known today for any polycrystalline diamond film), providing the bases for the name UNCD. UNCD coatings exhibit a unique combination of properties, namely: (1) super high hardness and Young modulus, similar to the crystal gem of diamond; (2) lowest coefficient of friction compared to other diamond or diamond-like coatings; (3) no mechanical surface wear; (4) highest resistance to chemical attach by any corrosive fluid; (5) only diamond film exhibiting electrical conductivity via Nitrogen inserted in grain boundaries, binding to C atoms and providing electrons for electrical conduction, or B atoms substituting C atoms in the diamond lattice, providing electrons to the conduction band; and (6) best biocompatibility, since UNCD coatings are formed by C atoms (element of life in human DNA, cells/molecules). The UNCD films’ properties provide unique multifunctionalities, enabling new generations of industrial, electronic, high-tech, and implantable medical devices/prostheses, enabling substantial improvement in the way and quality of life of people worldwide.
first_indexed 2024-03-11T18:39:26Z
format Article
id doaj.art-0a7957cb0c0448dea6d3137af637af71
institution Directory Open Access Journal
issn 2694-1120
language English
last_indexed 2024-03-11T18:39:26Z
publishDate 2022-12-01
publisher Taylor & Francis Group
record_format Article
series Functional Diamond
spelling doaj.art-0a7957cb0c0448dea6d3137af637af712023-10-12T13:43:53ZengTaylor & Francis GroupFunctional Diamond2694-11202022-12-012112410.1080/26941112.2022.20336062033606Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coatingOrlando Auciello0Materials Science and Engineering and Bioengineering, University of Texas at DallasThis review focuses on describing the fundamental/applied materials science and technological applications of a transformational multifunctional diamond-based material named ultranano­crytalline diamond (UNCDTM) in film form. The UNCDTM films are synthesized using microwave plasma chemical vapor deposition (MPCVD) and hot filament chemical vapor deposition (HFCVD), via patented Ar/CH4 gas flown into air evacuated chambers, using microwave power, or hot filaments’ surface, to crack CH4 molecules to generate C atoms and CHx (x = 1, 2, 3) species, which produce chemical reactions on substrates’ surfaces, producing diamond film with grain sizes in the range 3–5 nm (smallest grain size known today for any polycrystalline diamond film), providing the bases for the name UNCD. UNCD coatings exhibit a unique combination of properties, namely: (1) super high hardness and Young modulus, similar to the crystal gem of diamond; (2) lowest coefficient of friction compared to other diamond or diamond-like coatings; (3) no mechanical surface wear; (4) highest resistance to chemical attach by any corrosive fluid; (5) only diamond film exhibiting electrical conductivity via Nitrogen inserted in grain boundaries, binding to C atoms and providing electrons for electrical conduction, or B atoms substituting C atoms in the diamond lattice, providing electrons to the conduction band; and (6) best biocompatibility, since UNCD coatings are formed by C atoms (element of life in human DNA, cells/molecules). The UNCD films’ properties provide unique multifunctionalities, enabling new generations of industrial, electronic, high-tech, and implantable medical devices/prostheses, enabling substantial improvement in the way and quality of life of people worldwide.http://dx.doi.org/10.1080/26941112.2022.2033606diamondcoatingindustrialhigh-techmedicalproducts
spellingShingle Orlando Auciello
Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating
Functional Diamond
diamond
coating
industrial
high-tech
medical
products
title Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating
title_full Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating
title_fullStr Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating
title_full_unstemmed Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating
title_short Science and technology of a transformational multifunctional ultrananocrystalline diamond (UNCDTM) coating
title_sort science and technology of a transformational multifunctional ultrananocrystalline diamond uncdtm coating
topic diamond
coating
industrial
high-tech
medical
products
url http://dx.doi.org/10.1080/26941112.2022.2033606
work_keys_str_mv AT orlandoauciello scienceandtechnologyofatransformationalmultifunctionalultrananocrystallinediamonduncdtmcoating