Varnish Formation and Removal in Lubrication Systems: A Review

This study presents the current literature regarding the investigation of varnish contamination among the various types of lubricant contaminations. As the duration of use of lubricants increases, the lubricant deteriorates and may become contaminated. Varnish has been known to cause filter plugging...

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Main Authors: Sung-Ho Hong, Eun Kyung Jang
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/10/3737
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author Sung-Ho Hong
Eun Kyung Jang
author_facet Sung-Ho Hong
Eun Kyung Jang
author_sort Sung-Ho Hong
collection DOAJ
description This study presents the current literature regarding the investigation of varnish contamination among the various types of lubricant contaminations. As the duration of use of lubricants increases, the lubricant deteriorates and may become contaminated. Varnish has been known to cause filter plugging, sticking of the hydraulic valves and fuel injection pumps, flow obstruction, clearance reduction, poor heating and cooling performance, and increased friction and wear in various lubrication systems. These problems may also result in mechanical system failures, performance degradation, and increased maintenance and repair costs. To improve the problems caused by varnish contamination, an adequate understanding of varnish is required. Therefore, in this review, the definitions and characteristics, generating machinery, generating mechanisms, causes, measurement methods, and prevention or removal methods of varnish are summarized. Most of the data presented herein are reports from manufacturers related to lubricants and machine maintenance that are included in published works. We expect that this summary will be helpful to those who are engaged in reducing or preventing varnish-related problems.
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spelling doaj.art-0af2af4fdd5f4700807fb8a665f2242b2023-11-18T02:15:23ZengMDPI AGMaterials1996-19442023-05-011610373710.3390/ma16103737Varnish Formation and Removal in Lubrication Systems: A ReviewSung-Ho Hong0Eun Kyung Jang1Department of Mechanical System Engineering, Dongguk University-WISE Campus, Gyeongju-si 38066, Republic of KoreaDepartment of Energy and Electrical Engineering, Dongguk University-WISE Campus, Gyeongju-si 38066, Republic of KoreaThis study presents the current literature regarding the investigation of varnish contamination among the various types of lubricant contaminations. As the duration of use of lubricants increases, the lubricant deteriorates and may become contaminated. Varnish has been known to cause filter plugging, sticking of the hydraulic valves and fuel injection pumps, flow obstruction, clearance reduction, poor heating and cooling performance, and increased friction and wear in various lubrication systems. These problems may also result in mechanical system failures, performance degradation, and increased maintenance and repair costs. To improve the problems caused by varnish contamination, an adequate understanding of varnish is required. Therefore, in this review, the definitions and characteristics, generating machinery, generating mechanisms, causes, measurement methods, and prevention or removal methods of varnish are summarized. Most of the data presented herein are reports from manufacturers related to lubricants and machine maintenance that are included in published works. We expect that this summary will be helpful to those who are engaged in reducing or preventing varnish-related problems.https://www.mdpi.com/1996-1944/16/10/3737varnishlubricantcontaminationdegradationoxidation
spellingShingle Sung-Ho Hong
Eun Kyung Jang
Varnish Formation and Removal in Lubrication Systems: A Review
Materials
varnish
lubricant
contamination
degradation
oxidation
title Varnish Formation and Removal in Lubrication Systems: A Review
title_full Varnish Formation and Removal in Lubrication Systems: A Review
title_fullStr Varnish Formation and Removal in Lubrication Systems: A Review
title_full_unstemmed Varnish Formation and Removal in Lubrication Systems: A Review
title_short Varnish Formation and Removal in Lubrication Systems: A Review
title_sort varnish formation and removal in lubrication systems a review
topic varnish
lubricant
contamination
degradation
oxidation
url https://www.mdpi.com/1996-1944/16/10/3737
work_keys_str_mv AT sunghohong varnishformationandremovalinlubricationsystemsareview
AT eunkyungjang varnishformationandremovalinlubricationsystemsareview