Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)

Recently, interests for new biofuel generations allowing conversion of gaseous substrate(s) to gaseous product(s) arose for power to gas and waste to value applications. An example is biological methane production process (BMPP) with <em>Methanothermobacter marburgensis.</em> The latter,...

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Main Authors: Alexander Krajete, Christoph Herwig, Sébastien Bernacchi
Format: Article
Language:English
Published: AIMS Press 2016-08-01
Series:AIMS Microbiology
Subjects:
Online Access:http://www.aimspress.com/microbiology/article/900/fulltext.html
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author Alexander Krajete
Christoph Herwig
Sébastien Bernacchi
author_facet Alexander Krajete
Christoph Herwig
Sébastien Bernacchi
author_sort Alexander Krajete
collection DOAJ
description Recently, interests for new biofuel generations allowing conversion of gaseous substrate(s) to gaseous product(s) arose for power to gas and waste to value applications. An example is biological methane production process (BMPP) with <em>Methanothermobacter marburgensis.</em> The latter, can convert carbon dioxide (CO<sub>2</sub>) and hydrogen (H<sub>2</sub>), having different origins and purities, to methane (CH<sub>4</sub>), water and biomass. However, these gas converting bioprocesses are tendentiously gas limited processes and the specific methane productivity per biomass amount (qCH<sub>4</sub>) tends to be low. Therefore, this contribution proposes a workflow for the development of a feed forward strategy to control biomass, growth (r<sub>x</sub>) and q<sub>CH4</sub> in a continuous gas limited BMPP. The proposed workflow starts with a design of experiment (DoE) to optimize media composition and search for a liquid based limitation to control selectively growth. From the DoE it came out that controlling biomass growth was possible independently of the dilution and gassing rate applied while not affecting methane evolution rates (MERs). This was done by shifting the process from a natural gas limited state to a controlled liquid limited growth. The latter allowed exploiting the maximum biocatalytic activity for methane formation of <em>Methanothermobacter marburgensis</em>. An increase of q<sub>CH4</sub> from 42 to 129 mmol<sub>CH4</sub> g<sup>−1</sup> h<sup>−1</sup> was achieved by applying a liquid limitation compare with the reference state. Finally, a verification experiment was done to verify the feeding strategy transferability to a different process configuration. This evidenced the ratio of the fed KH<sub>2</sub>PO<sub>4</sub> to r<sub>x</sub> (R(F<sub>KH2PO4</sub>/r<sub>x</sub>)) has an appropriate parameter for scaling feeds in a continuous gas limited BMPP. In the verification experiment CH<sub>4</sub> was produced in a single bioreactor step at a methane evolution rate (MER) of &nbsp;&nbsp;132 mmol<sub>CH4</sub>*L<sup>−1</sup>*h<sup>−1</sup> at a CH<sub>4</sub> purity of 93 [Vol.%].
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spelling doaj.art-0b452c1112b041aab2e7225d103619ca2022-12-22T00:23:24ZengAIMS PressAIMS Microbiology2471-18882016-08-012326227710.3934/microbiol.2016.3.262microbiol-02-00262Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)Alexander Krajete0Christoph Herwig1Sébastien BernacchiKrajete GmbH, Scharitzerstraße 30, 4020 Linz, AustriaInstitute of Chemical Engineering, Vienna University of Technology, Gumpendorferstraße 1a, 1060 Vienna, AustriaRecently, interests for new biofuel generations allowing conversion of gaseous substrate(s) to gaseous product(s) arose for power to gas and waste to value applications. An example is biological methane production process (BMPP) with <em>Methanothermobacter marburgensis.</em> The latter, can convert carbon dioxide (CO<sub>2</sub>) and hydrogen (H<sub>2</sub>), having different origins and purities, to methane (CH<sub>4</sub>), water and biomass. However, these gas converting bioprocesses are tendentiously gas limited processes and the specific methane productivity per biomass amount (qCH<sub>4</sub>) tends to be low. Therefore, this contribution proposes a workflow for the development of a feed forward strategy to control biomass, growth (r<sub>x</sub>) and q<sub>CH4</sub> in a continuous gas limited BMPP. The proposed workflow starts with a design of experiment (DoE) to optimize media composition and search for a liquid based limitation to control selectively growth. From the DoE it came out that controlling biomass growth was possible independently of the dilution and gassing rate applied while not affecting methane evolution rates (MERs). This was done by shifting the process from a natural gas limited state to a controlled liquid limited growth. The latter allowed exploiting the maximum biocatalytic activity for methane formation of <em>Methanothermobacter marburgensis</em>. An increase of q<sub>CH4</sub> from 42 to 129 mmol<sub>CH4</sub> g<sup>−1</sup> h<sup>−1</sup> was achieved by applying a liquid limitation compare with the reference state. Finally, a verification experiment was done to verify the feeding strategy transferability to a different process configuration. This evidenced the ratio of the fed KH<sub>2</sub>PO<sub>4</sub> to r<sub>x</sub> (R(F<sub>KH2PO4</sub>/r<sub>x</sub>)) has an appropriate parameter for scaling feeds in a continuous gas limited BMPP. In the verification experiment CH<sub>4</sub> was produced in a single bioreactor step at a methane evolution rate (MER) of &nbsp;&nbsp;132 mmol<sub>CH4</sub>*L<sup>−1</sup>*h<sup>−1</sup> at a CH<sub>4</sub> purity of 93 [Vol.%].http://www.aimspress.com/microbiology/article/900/fulltext.htmldesign of experimentschemostatbioprocess quantificationcarbon balancebiological methanogenesisgas limited bioprocesscontinuous bioprocesspower to gasliquid limited growthwaste to value
spellingShingle Alexander Krajete
Christoph Herwig
Sébastien Bernacchi
Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)
AIMS Microbiology
design of experiments
chemostat
bioprocess quantification
carbon balance
biological methanogenesis
gas limited bioprocess
continuous bioprocess
power to gas
liquid limited growth
waste to value
title Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)
title_full Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)
title_fullStr Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)
title_full_unstemmed Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)
title_short Experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of <em>Methanothermobacter marburgensis</em> in a biological methane production process (BMPP)
title_sort experimental workflow for developing a feed forward strategy to control biomass growth and exploit maximum specific methane productivity of em methanothermobacter marburgensis em in a biological methane production process bmpp
topic design of experiments
chemostat
bioprocess quantification
carbon balance
biological methanogenesis
gas limited bioprocess
continuous bioprocess
power to gas
liquid limited growth
waste to value
url http://www.aimspress.com/microbiology/article/900/fulltext.html
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