Influence of coke structure on coke quality using image analysis method

Abstract The quality of coke affects the performance of the blast furnace, factors affecting coke quality include coal properties, coal charge granulometry and carbonization conditions. The coke properties include the size analysis, cold strength (Micum Indices-M40, M10) and hot strength (Coke React...

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Main Authors: B. Ghosh, B. K. Sahoo, B. Chakraborty, K. K. Manjhi, S. K. Das, J. N. Sahu, Atul K. Varma
Format: Article
Language:English
Published: SpringerOpen 2018-11-01
Series:International Journal of Coal Science & Technology
Subjects:
Online Access:http://link.springer.com/article/10.1007/s40789-018-0227-0
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author B. Ghosh
B. K. Sahoo
B. Chakraborty
K. K. Manjhi
S. K. Das
J. N. Sahu
Atul K. Varma
author_facet B. Ghosh
B. K. Sahoo
B. Chakraborty
K. K. Manjhi
S. K. Das
J. N. Sahu
Atul K. Varma
author_sort B. Ghosh
collection DOAJ
description Abstract The quality of coke affects the performance of the blast furnace, factors affecting coke quality include coal properties, coal charge granulometry and carbonization conditions. The coke properties include the size analysis, cold strength (Micum Indices-M40, M10) and hot strength (Coke Reactivity Index-CRI, Coke Strength after Reaction-CSR) properties and structural properties such as coke structure and texture. Structural properties comprise the porosity, pore-cell wall thickness and pore sizes, while textures consist of the carbon forms in the coke. In present work, advanced method such as image analysis method was used to interpret coke microstructure. Conventional methods such as determination of coke porosity by measurement of real and apparent density and mercury porosimetry have a number of limitations. Coke size, magnification, number of image frames captured, process of pellet preparations and coke properties such as M40, M10, CRI and CSR (low, medium and high values) were taken as variables for experimental purposes. The coke structure parameters such as porosity, length, perimeter, breadth, roundness, pore-wall thickness and pore size distribution of the pores were determined by image analysis method. This method provided average porosity in addition to pore-wall thickness and pore-size distribution. The pore wall thickness measurement by image analysis method provided significant correlations with M40, CRI and CSR values. This explained the usability of image analysis for coke structure measurement.
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spelling doaj.art-0bcb0a93b70140fca138354737fd171b2022-12-21T19:37:45ZengSpringerOpenInternational Journal of Coal Science & Technology2095-82932198-78232018-11-015447348510.1007/s40789-018-0227-0Influence of coke structure on coke quality using image analysis methodB. Ghosh0B. K. Sahoo1B. Chakraborty2K. K. Manjhi3S. K. Das4J. N. Sahu5Atul K. Varma6Research & Development Centre for Iron and Steel, Steel Authority of India Limited (SAIL)Research & Development Centre for Iron and Steel, Steel Authority of India Limited (SAIL)Research & Development Centre for Iron and Steel, Steel Authority of India Limited (SAIL)Research & Development Centre for Iron and Steel, Steel Authority of India Limited (SAIL)Research & Development Centre for Iron and Steel, Steel Authority of India Limited (SAIL)Institute of Chemical Technology, Faculty of Chemistry, University of StuttgartCoal Geology and Organic Petrology Laboratory, Department of Applied Geology, IIT, Indian School of Mines (ISM)Abstract The quality of coke affects the performance of the blast furnace, factors affecting coke quality include coal properties, coal charge granulometry and carbonization conditions. The coke properties include the size analysis, cold strength (Micum Indices-M40, M10) and hot strength (Coke Reactivity Index-CRI, Coke Strength after Reaction-CSR) properties and structural properties such as coke structure and texture. Structural properties comprise the porosity, pore-cell wall thickness and pore sizes, while textures consist of the carbon forms in the coke. In present work, advanced method such as image analysis method was used to interpret coke microstructure. Conventional methods such as determination of coke porosity by measurement of real and apparent density and mercury porosimetry have a number of limitations. Coke size, magnification, number of image frames captured, process of pellet preparations and coke properties such as M40, M10, CRI and CSR (low, medium and high values) were taken as variables for experimental purposes. The coke structure parameters such as porosity, length, perimeter, breadth, roundness, pore-wall thickness and pore size distribution of the pores were determined by image analysis method. This method provided average porosity in addition to pore-wall thickness and pore-size distribution. The pore wall thickness measurement by image analysis method provided significant correlations with M40, CRI and CSR values. This explained the usability of image analysis for coke structure measurement.http://link.springer.com/article/10.1007/s40789-018-0227-0Image analysisCoke structurePorosityMicro structureRoundnessPore wall thickness
spellingShingle B. Ghosh
B. K. Sahoo
B. Chakraborty
K. K. Manjhi
S. K. Das
J. N. Sahu
Atul K. Varma
Influence of coke structure on coke quality using image analysis method
International Journal of Coal Science & Technology
Image analysis
Coke structure
Porosity
Micro structure
Roundness
Pore wall thickness
title Influence of coke structure on coke quality using image analysis method
title_full Influence of coke structure on coke quality using image analysis method
title_fullStr Influence of coke structure on coke quality using image analysis method
title_full_unstemmed Influence of coke structure on coke quality using image analysis method
title_short Influence of coke structure on coke quality using image analysis method
title_sort influence of coke structure on coke quality using image analysis method
topic Image analysis
Coke structure
Porosity
Micro structure
Roundness
Pore wall thickness
url http://link.springer.com/article/10.1007/s40789-018-0227-0
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AT bchakraborty influenceofcokestructureoncokequalityusingimageanalysismethod
AT kkmanjhi influenceofcokestructureoncokequalityusingimageanalysismethod
AT skdas influenceofcokestructureoncokequalityusingimageanalysismethod
AT jnsahu influenceofcokestructureoncokequalityusingimageanalysismethod
AT atulkvarma influenceofcokestructureoncokequalityusingimageanalysismethod