Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer

Research on stretchable strain sensors is actively conducted due to increasing interest in wearable devices. However, typical studies have focused on improving the elasticity of the electrode. Therefore, methods of directly connecting wire or attaching conductive tape to materials to detect deformat...

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Main Authors: Ji-Yeon Choy, Eun-Bee Jo, Chang-Joo Yim, Hae-Kyung Youi, Jung-Hoon Hwang, Jun-Ho Lee, Hyun-Seok Kim
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/2/630
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author Ji-Yeon Choy
Eun-Bee Jo
Chang-Joo Yim
Hae-Kyung Youi
Jung-Hoon Hwang
Jun-Ho Lee
Hyun-Seok Kim
author_facet Ji-Yeon Choy
Eun-Bee Jo
Chang-Joo Yim
Hae-Kyung Youi
Jung-Hoon Hwang
Jun-Ho Lee
Hyun-Seok Kim
author_sort Ji-Yeon Choy
collection DOAJ
description Research on stretchable strain sensors is actively conducted due to increasing interest in wearable devices. However, typical studies have focused on improving the elasticity of the electrode. Therefore, methods of directly connecting wire or attaching conductive tape to materials to detect deformation have been used to evaluate the performance of strain sensors. Polyaniline (PANI), a p-type semiconductive polymer, has been widely used for stretchable electrodes. However, conventional procedures have limitations in determining an appropriate metal for ohmic contact with PANI. Materials that are generally used for connection with PANI form an undesirable metal-semiconductor junction and have significant contact resistance. Hence, they degrade sensor performance. This study secured ohmic contact by adapting Au thin film as the metal contact layer (the MCL), with lower contact resistance and a larger work function than PANI. Additionally, we presented a buffer layer using hard polydimethylsiloxane (PDMS) and structured it into a dumbbell shape to protect the metal from deformation. As a result, we enhanced steadiness and repeatability up to 50% strain by comparing the gauge factors and the relative resistance changes. Consequently, adapting structural methods (the MCL and the dumbbell shape) to a device can result in strain sensors with promising stability, as well as high stretchability.
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spelling doaj.art-0bd40cb38cae463e9a8f8798ac391bbb2023-11-23T15:21:53ZengMDPI AGSensors1424-82202022-01-0122263010.3390/s22020630Improvement in Strain Sensor Stability by Adapting the Metal Contact LayerJi-Yeon Choy0Eun-Bee Jo1Chang-Joo Yim2Hae-Kyung Youi3Jung-Hoon Hwang4Jun-Ho Lee5Hyun-Seok Kim6Division of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaDivision of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaDivision of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaDivision of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaDivision of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaDivision of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaDivision of Electronics and Electrical Engineering, Dongguk University, Seoul 04620, KoreaResearch on stretchable strain sensors is actively conducted due to increasing interest in wearable devices. However, typical studies have focused on improving the elasticity of the electrode. Therefore, methods of directly connecting wire or attaching conductive tape to materials to detect deformation have been used to evaluate the performance of strain sensors. Polyaniline (PANI), a p-type semiconductive polymer, has been widely used for stretchable electrodes. However, conventional procedures have limitations in determining an appropriate metal for ohmic contact with PANI. Materials that are generally used for connection with PANI form an undesirable metal-semiconductor junction and have significant contact resistance. Hence, they degrade sensor performance. This study secured ohmic contact by adapting Au thin film as the metal contact layer (the MCL), with lower contact resistance and a larger work function than PANI. Additionally, we presented a buffer layer using hard polydimethylsiloxane (PDMS) and structured it into a dumbbell shape to protect the metal from deformation. As a result, we enhanced steadiness and repeatability up to 50% strain by comparing the gauge factors and the relative resistance changes. Consequently, adapting structural methods (the MCL and the dumbbell shape) to a device can result in strain sensors with promising stability, as well as high stretchability.https://www.mdpi.com/1424-8220/22/2/630stretchable sensorstrain sensorwearable devicepolyanilinePDMS
spellingShingle Ji-Yeon Choy
Eun-Bee Jo
Chang-Joo Yim
Hae-Kyung Youi
Jung-Hoon Hwang
Jun-Ho Lee
Hyun-Seok Kim
Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer
Sensors
stretchable sensor
strain sensor
wearable device
polyaniline
PDMS
title Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer
title_full Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer
title_fullStr Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer
title_full_unstemmed Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer
title_short Improvement in Strain Sensor Stability by Adapting the Metal Contact Layer
title_sort improvement in strain sensor stability by adapting the metal contact layer
topic stretchable sensor
strain sensor
wearable device
polyaniline
PDMS
url https://www.mdpi.com/1424-8220/22/2/630
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AT haekyungyoui improvementinstrainsensorstabilitybyadaptingthemetalcontactlayer
AT junghoonhwang improvementinstrainsensorstabilitybyadaptingthemetalcontactlayer
AT junholee improvementinstrainsensorstabilitybyadaptingthemetalcontactlayer
AT hyunseokkim improvementinstrainsensorstabilitybyadaptingthemetalcontactlayer