Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures

Hybrid lattice compliant mechanisms (HLCMs) composed of multiple microstructures have attracted widespread interest due to their superior compliant performance compared to the traditional solid compliant mechanisms. A novel optimization scheme for HLCMs is presented using the independent continuous...

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Main Authors: Nan Wei, Hongling Ye, Weiwei Wang, Jicheng Li, Fuwei Tian, Yunkang Sui
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/20/7321
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author Nan Wei
Hongling Ye
Weiwei Wang
Jicheng Li
Fuwei Tian
Yunkang Sui
author_facet Nan Wei
Hongling Ye
Weiwei Wang
Jicheng Li
Fuwei Tian
Yunkang Sui
author_sort Nan Wei
collection DOAJ
description Hybrid lattice compliant mechanisms (HLCMs) composed of multiple microstructures have attracted widespread interest due to their superior compliant performance compared to the traditional solid compliant mechanisms. A novel optimization scheme for HLCMs is presented using the independent continuous mapping (ICM) method. Firstly, the effective properties of multiple orthogonal and anisotropic lattice microstructures are obtained by taking advantage of homogenization theory, which are used to bridge the relationship between the macrostructure layout and microstructure recognition. Then, a new parallel topology optimization model for optimizing HLCMs is built via a generalized multi-material, recognizing interpolation scheme with filter functions. In addition, the characterization relationship between independent continuous variables and performance of different elements is established. Sensitivity analysis and linear programming are utilized to solve the optimal model. Lastly, numerical examples with a displacement inverter mechanism and compliant gripper mechanism demonstrate the effectiveness of the proposed method for designing HLCMs with various lattice microstructures. Anisotropic lattice microstructures (ALMs) significantly facilitate the efficient use of constitutive properties of materials. Hence, HLCMs consisting of various ALMs achieve superior compliant performance than counterparts comprising different orthogonal lattice microstructures (OLMs). The presented method offers a reference to optimize HLCMs, as well as promotes the theoretical development and application of the ICM method.
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spelling doaj.art-0be4c83e0c7b4f12b8504c402862594e2023-12-02T00:35:12ZengMDPI AGMaterials1996-19442022-10-011520732110.3390/ma15207321Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple MicrostructuresNan Wei0Hongling Ye1Weiwei Wang2Jicheng Li3Fuwei Tian4Yunkang Sui5Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaCollege of Engineering, Peking University, Beijing 100871, ChinaFaculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaHybrid lattice compliant mechanisms (HLCMs) composed of multiple microstructures have attracted widespread interest due to their superior compliant performance compared to the traditional solid compliant mechanisms. A novel optimization scheme for HLCMs is presented using the independent continuous mapping (ICM) method. Firstly, the effective properties of multiple orthogonal and anisotropic lattice microstructures are obtained by taking advantage of homogenization theory, which are used to bridge the relationship between the macrostructure layout and microstructure recognition. Then, a new parallel topology optimization model for optimizing HLCMs is built via a generalized multi-material, recognizing interpolation scheme with filter functions. In addition, the characterization relationship between independent continuous variables and performance of different elements is established. Sensitivity analysis and linear programming are utilized to solve the optimal model. Lastly, numerical examples with a displacement inverter mechanism and compliant gripper mechanism demonstrate the effectiveness of the proposed method for designing HLCMs with various lattice microstructures. Anisotropic lattice microstructures (ALMs) significantly facilitate the efficient use of constitutive properties of materials. Hence, HLCMs consisting of various ALMs achieve superior compliant performance than counterparts comprising different orthogonal lattice microstructures (OLMs). The presented method offers a reference to optimize HLCMs, as well as promotes the theoretical development and application of the ICM method.https://www.mdpi.com/1996-1944/15/20/7321hybrid latticecompliant mechanismstopology optimizationmultiple microstructuresICM method
spellingShingle Nan Wei
Hongling Ye
Weiwei Wang
Jicheng Li
Fuwei Tian
Yunkang Sui
Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures
Materials
hybrid lattice
compliant mechanisms
topology optimization
multiple microstructures
ICM method
title Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures
title_full Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures
title_fullStr Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures
title_full_unstemmed Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures
title_short Topology Optimization for Hybrid Lattice Compliant Mechanisms with Multiple Microstructures
title_sort topology optimization for hybrid lattice compliant mechanisms with multiple microstructures
topic hybrid lattice
compliant mechanisms
topology optimization
multiple microstructures
ICM method
url https://www.mdpi.com/1996-1944/15/20/7321
work_keys_str_mv AT nanwei topologyoptimizationforhybridlatticecompliantmechanismswithmultiplemicrostructures
AT honglingye topologyoptimizationforhybridlatticecompliantmechanismswithmultiplemicrostructures
AT weiweiwang topologyoptimizationforhybridlatticecompliantmechanismswithmultiplemicrostructures
AT jichengli topologyoptimizationforhybridlatticecompliantmechanismswithmultiplemicrostructures
AT fuweitian topologyoptimizationforhybridlatticecompliantmechanismswithmultiplemicrostructures
AT yunkangsui topologyoptimizationforhybridlatticecompliantmechanismswithmultiplemicrostructures