Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components

The article discusses the content of the methodology for assessing the technological state of the machine tool system based on the method of planning experiments for cutting pre-designed and manufactured for special precision characteristics of automotive components of product samples. Using th...

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Main Authors: L. R. Safarova, S. V. Kasyanov, D. T. Safarov
Format: Article
Language:English
Published: Omsk State Technical University, Federal State Budgetary Educational Institution of Higher Education 2023-02-01
Series:Омский научный вестник
Subjects:
Online Access:https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/37-45%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%D0%B0%20%D0%9B.%D0%A0.,%20%D0%9A%D0%B0%D1%81%D1%8C%D1%8F%D0%BD%D0%BE%D0%B2%20%D0%A1.%D0%92.,%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%20%D0%94.%D0%A2..pdf
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author L. R. Safarova
S. V. Kasyanov
D. T. Safarov
author_facet L. R. Safarova
S. V. Kasyanov
D. T. Safarov
author_sort L. R. Safarova
collection DOAJ
description The article discusses the content of the methodology for assessing the technological state of the machine tool system based on the method of planning experiments for cutting pre-designed and manufactured for special precision characteristics of automotive components of product samples. Using the example of an internal landing hole, the finding of diagnostic components of a special characteristic that are the result of the action of preknown technological factors is considered. Their finding is designed for the use of both shop and coordinate measuring instruments. The obtained regression models of diagnostic components make it possible at various stages of the APQP process to determine the intervals of the cutting process parameters that provide a predetermined margin of accuracy of a special characteristic, or to conclude that the accuracy of the machine system is inadequate. The application of the methodology together with statistical methods of quality management allows to ensure the maximum achievable level of stability of special characteristics in cutting operations, starting with the release of the first serial samples of products. The methodology can be used when selecting and evaluating the technological accuracy of newly purchased equipment in the APQP process of preparing the production of a new automotive component, acceptance of existing equipment after modernization or repair, as well as the audit of the technological process by the auditors of the supplier.
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spelling doaj.art-0c3f86960e704040b41bb0e87436c5742023-05-23T09:31:53ZengOmsk State Technical University, Federal State Budgetary Educational Institution of Higher EducationОмский научный вестник1813-82252541-75412023-02-011 (185)374510.25206/1813-8225-2023-185-37-45Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive componentsL. R. Safarova0S. V. Kasyanov1D. T. Safarov2https://orcid.org/0000-0002-8297-4524Naberezhnye Chelny Institute (branch) Kazan (Volga Region) Federal UniversityNaberezhnye Chelny Institute (branch) Kazan (Volga Region) Federal UniversityNaberezhnye Chelny Institute (branch) Kazan (Volga Region) Federal UniversityThe article discusses the content of the methodology for assessing the technological state of the machine tool system based on the method of planning experiments for cutting pre-designed and manufactured for special precision characteristics of automotive components of product samples. Using the example of an internal landing hole, the finding of diagnostic components of a special characteristic that are the result of the action of preknown technological factors is considered. Their finding is designed for the use of both shop and coordinate measuring instruments. The obtained regression models of diagnostic components make it possible at various stages of the APQP process to determine the intervals of the cutting process parameters that provide a predetermined margin of accuracy of a special characteristic, or to conclude that the accuracy of the machine system is inadequate. The application of the methodology together with statistical methods of quality management allows to ensure the maximum achievable level of stability of special characteristics in cutting operations, starting with the release of the first serial samples of products. The methodology can be used when selecting and evaluating the technological accuracy of newly purchased equipment in the APQP process of preparing the production of a new automotive component, acceptance of existing equipment after modernization or repair, as well as the audit of the technological process by the auditors of the supplier.https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/37-45%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%D0%B0%20%D0%9B.%D0%A0.,%20%D0%9A%D0%B0%D1%81%D1%8C%D1%8F%D0%BD%D0%BE%D0%B2%20%D0%A1.%D0%92.,%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%20%D0%94.%D0%A2..pdfapqp preproduction processexperiment planningdiagnosticstechnical conditionmachine systemcutting modes
spellingShingle L. R. Safarova
S. V. Kasyanov
D. T. Safarov
Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components
Омский научный вестник
apqp preproduction process
experiment planning
diagnostics
technical condition
machine system
cutting modes
title Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components
title_full Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components
title_fullStr Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components
title_full_unstemmed Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components
title_short Methodology for finding parameters of cutting transitions in APQP process of preproduction of new automotive components
title_sort methodology for finding parameters of cutting transitions in apqp process of preproduction of new automotive components
topic apqp preproduction process
experiment planning
diagnostics
technical condition
machine system
cutting modes
url https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/37-45%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%D0%B0%20%D0%9B.%D0%A0.,%20%D0%9A%D0%B0%D1%81%D1%8C%D1%8F%D0%BD%D0%BE%D0%B2%20%D0%A1.%D0%92.,%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%20%D0%94.%D0%A2..pdf
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