Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints

Friction stir welding (FSW) was employed to join 10 mm thick AA2024-T6 aluminium alloy plates to overcome the fusion welding related problems such as grain coarsening in fusion zone, heat affected zone (HAZ) softening, lower joint efficiency and premature joint failure. The center cracked test (CCT)...

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Main Authors: C. Rajendran, M. Vinoth Kumar, Tushar Sonar, K. Mallieswaran
Format: Article
Language:English
Published: Elsevier 2022-08-01
Series:Forces in Mechanics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666359722000373
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author C. Rajendran
M. Vinoth Kumar
Tushar Sonar
K. Mallieswaran
author_facet C. Rajendran
M. Vinoth Kumar
Tushar Sonar
K. Mallieswaran
author_sort C. Rajendran
collection DOAJ
description Friction stir welding (FSW) was employed to join 10 mm thick AA2024-T6 aluminium alloy plates to overcome the fusion welding related problems such as grain coarsening in fusion zone, heat affected zone (HAZ) softening, lower joint efficiency and premature joint failure. The center cracked test (CCT) specimens were used to evaluate the fatigue crack growth rate of the welded joints. The microstructural features of joint were characterized using optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fractured surfaces of CCT specimens were analyzed using scanning electron microscopy. Results showed that the FSW joints exhibit lower fatigue strength than the parent metal due to the dissolution of second phase strengthening precipitates. The post weld heat treatment (PWHT) specifically solution treatment (ST), artificial ageing (AA), solution treatment and ageing (STA) were employed to improve the fatigue properties of FSW joints. It was observed that the STA treated FSW joint exhibit higher fatigue life than the ST and AA treated joints. It is attributed to the precipitation of second phase strengthening precipitates in welded joint after STA.
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spelling doaj.art-0c610f478e3d40caba8c4a1351f75a1e2022-12-22T02:18:20ZengElsevierForces in Mechanics2666-35972022-08-018100107Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy jointsC. Rajendran0M. Vinoth Kumar1Tushar Sonar2K. Mallieswaran3Sri Krishna College of Engineering and Technology, Coimbatore, Tamil Nadu, India-641008; Corresponding author.Hindustan Institute of Technology and Science, Chennai, Tamil Nadu, India-603103G. S. Mandal's Maharashtra Institute of Technology Aurangabad, Maharashtra State, India-431010CK College of Engineering and Technology, Cuddalore, Tamilnadu, India- 607003Friction stir welding (FSW) was employed to join 10 mm thick AA2024-T6 aluminium alloy plates to overcome the fusion welding related problems such as grain coarsening in fusion zone, heat affected zone (HAZ) softening, lower joint efficiency and premature joint failure. The center cracked test (CCT) specimens were used to evaluate the fatigue crack growth rate of the welded joints. The microstructural features of joint were characterized using optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fractured surfaces of CCT specimens were analyzed using scanning electron microscopy. Results showed that the FSW joints exhibit lower fatigue strength than the parent metal due to the dissolution of second phase strengthening precipitates. The post weld heat treatment (PWHT) specifically solution treatment (ST), artificial ageing (AA), solution treatment and ageing (STA) were employed to improve the fatigue properties of FSW joints. It was observed that the STA treated FSW joint exhibit higher fatigue life than the ST and AA treated joints. It is attributed to the precipitation of second phase strengthening precipitates in welded joint after STA.http://www.sciencedirect.com/science/article/pii/S2666359722000373AA2024-T6 aluminium alloyFriction stir weldingFatigue crack growth rateMicrostructure
spellingShingle C. Rajendran
M. Vinoth Kumar
Tushar Sonar
K. Mallieswaran
Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
Forces in Mechanics
AA2024-T6 aluminium alloy
Friction stir welding
Fatigue crack growth rate
Microstructure
title Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
title_full Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
title_fullStr Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
title_full_unstemmed Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
title_short Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
title_sort investigating the effect of pwht on microstructural features and fatigue crack growth behavior of friction stir welded aa2024 t6 aluminum alloy joints
topic AA2024-T6 aluminium alloy
Friction stir welding
Fatigue crack growth rate
Microstructure
url http://www.sciencedirect.com/science/article/pii/S2666359722000373
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