Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints
Friction stir welding (FSW) was employed to join 10 mm thick AA2024-T6 aluminium alloy plates to overcome the fusion welding related problems such as grain coarsening in fusion zone, heat affected zone (HAZ) softening, lower joint efficiency and premature joint failure. The center cracked test (CCT)...
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Format: | Article |
Language: | English |
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Elsevier
2022-08-01
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Series: | Forces in Mechanics |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2666359722000373 |
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author | C. Rajendran M. Vinoth Kumar Tushar Sonar K. Mallieswaran |
author_facet | C. Rajendran M. Vinoth Kumar Tushar Sonar K. Mallieswaran |
author_sort | C. Rajendran |
collection | DOAJ |
description | Friction stir welding (FSW) was employed to join 10 mm thick AA2024-T6 aluminium alloy plates to overcome the fusion welding related problems such as grain coarsening in fusion zone, heat affected zone (HAZ) softening, lower joint efficiency and premature joint failure. The center cracked test (CCT) specimens were used to evaluate the fatigue crack growth rate of the welded joints. The microstructural features of joint were characterized using optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fractured surfaces of CCT specimens were analyzed using scanning electron microscopy. Results showed that the FSW joints exhibit lower fatigue strength than the parent metal due to the dissolution of second phase strengthening precipitates. The post weld heat treatment (PWHT) specifically solution treatment (ST), artificial ageing (AA), solution treatment and ageing (STA) were employed to improve the fatigue properties of FSW joints. It was observed that the STA treated FSW joint exhibit higher fatigue life than the ST and AA treated joints. It is attributed to the precipitation of second phase strengthening precipitates in welded joint after STA. |
first_indexed | 2024-04-14T02:12:47Z |
format | Article |
id | doaj.art-0c610f478e3d40caba8c4a1351f75a1e |
institution | Directory Open Access Journal |
issn | 2666-3597 |
language | English |
last_indexed | 2024-04-14T02:12:47Z |
publishDate | 2022-08-01 |
publisher | Elsevier |
record_format | Article |
series | Forces in Mechanics |
spelling | doaj.art-0c610f478e3d40caba8c4a1351f75a1e2022-12-22T02:18:20ZengElsevierForces in Mechanics2666-35972022-08-018100107Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy jointsC. Rajendran0M. Vinoth Kumar1Tushar Sonar2K. Mallieswaran3Sri Krishna College of Engineering and Technology, Coimbatore, Tamil Nadu, India-641008; Corresponding author.Hindustan Institute of Technology and Science, Chennai, Tamil Nadu, India-603103G. S. Mandal's Maharashtra Institute of Technology Aurangabad, Maharashtra State, India-431010CK College of Engineering and Technology, Cuddalore, Tamilnadu, India- 607003Friction stir welding (FSW) was employed to join 10 mm thick AA2024-T6 aluminium alloy plates to overcome the fusion welding related problems such as grain coarsening in fusion zone, heat affected zone (HAZ) softening, lower joint efficiency and premature joint failure. The center cracked test (CCT) specimens were used to evaluate the fatigue crack growth rate of the welded joints. The microstructural features of joint were characterized using optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fractured surfaces of CCT specimens were analyzed using scanning electron microscopy. Results showed that the FSW joints exhibit lower fatigue strength than the parent metal due to the dissolution of second phase strengthening precipitates. The post weld heat treatment (PWHT) specifically solution treatment (ST), artificial ageing (AA), solution treatment and ageing (STA) were employed to improve the fatigue properties of FSW joints. It was observed that the STA treated FSW joint exhibit higher fatigue life than the ST and AA treated joints. It is attributed to the precipitation of second phase strengthening precipitates in welded joint after STA.http://www.sciencedirect.com/science/article/pii/S2666359722000373AA2024-T6 aluminium alloyFriction stir weldingFatigue crack growth rateMicrostructure |
spellingShingle | C. Rajendran M. Vinoth Kumar Tushar Sonar K. Mallieswaran Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints Forces in Mechanics AA2024-T6 aluminium alloy Friction stir welding Fatigue crack growth rate Microstructure |
title | Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints |
title_full | Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints |
title_fullStr | Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints |
title_full_unstemmed | Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints |
title_short | Investigating the Effect of PWHT on microstructural features and fatigue crack growth behavior of friction stir welded AA2024-T6 aluminum alloy joints |
title_sort | investigating the effect of pwht on microstructural features and fatigue crack growth behavior of friction stir welded aa2024 t6 aluminum alloy joints |
topic | AA2024-T6 aluminium alloy Friction stir welding Fatigue crack growth rate Microstructure |
url | http://www.sciencedirect.com/science/article/pii/S2666359722000373 |
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