LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS

Milling is one of the most common manufacturing processes for automotive components, but its productivity is limited by the onset of regenerative chatter. This is a form of unstable self-excited vibration that occurs when the volume of material removed is too large for a particular spindle speed. Th...

Full description

Bibliographic Details
Main Authors: Norlida Jamil, Ahmad Razlan Yusoff, Mohamad Hatifi Mansor
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2012-12-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:http://jmes.ump.edu.my/images/Volume%203/10_Norlida%20Jamil%20et%20al.pdf
_version_ 1797727108546428928
author Norlida Jamil
Ahmad Razlan Yusoff
Mohamad Hatifi Mansor
author_facet Norlida Jamil
Ahmad Razlan Yusoff
Mohamad Hatifi Mansor
author_sort Norlida Jamil
collection DOAJ
description Milling is one of the most common manufacturing processes for automotive components, but its productivity is limited by the onset of regenerative chatter. This is a form of unstable self-excited vibration that occurs when the volume of material removed is too large for a particular spindle speed. This form of chatter is undesirable because it results in premature tool wear, poor surface finish on the machined component and the possibility of serious damage to the machine itself. The chatter stability of a milling process can be determined using well-established theory, provided that the frequency response of the flexible structure can be determined. In practice this usually involves the excitation of a stationery (non-rotating) milling tool with a modal hammer, and measurement of the response of the tool with a co-located accelerometer. However, this measurement is not necessarily accurate due to amplitude dependency factor consideration. There is anecdotal evidence that structural nonlinearity can have a significant effect on the chatter stability of some milling machines. This project develops non-contact electromagnetic actuators to measure the frequency response of milling tools to machine automotive parts. In addition it will describe the practical application of this approach, and discuss its amplitude dependency for current excitation during frequency response function measurement using magnetic force generation.
first_indexed 2024-03-12T10:55:10Z
format Article
id doaj.art-0c7e121985de4815852bbccfbc626412
institution Directory Open Access Journal
issn 2289-4659
2231-8380
language English
last_indexed 2024-03-12T10:55:10Z
publishDate 2012-12-01
publisher Universiti Malaysia Pahang Publishing
record_format Article
series Journal of Mechanical Engineering and Sciences
spelling doaj.art-0c7e121985de4815852bbccfbc6264122023-09-02T06:25:01ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802012-12-013311319LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONSNorlida JamilAhmad Razlan YusoffMohamad Hatifi MansorMilling is one of the most common manufacturing processes for automotive components, but its productivity is limited by the onset of regenerative chatter. This is a form of unstable self-excited vibration that occurs when the volume of material removed is too large for a particular spindle speed. This form of chatter is undesirable because it results in premature tool wear, poor surface finish on the machined component and the possibility of serious damage to the machine itself. The chatter stability of a milling process can be determined using well-established theory, provided that the frequency response of the flexible structure can be determined. In practice this usually involves the excitation of a stationery (non-rotating) milling tool with a modal hammer, and measurement of the response of the tool with a co-located accelerometer. However, this measurement is not necessarily accurate due to amplitude dependency factor consideration. There is anecdotal evidence that structural nonlinearity can have a significant effect on the chatter stability of some milling machines. This project develops non-contact electromagnetic actuators to measure the frequency response of milling tools to machine automotive parts. In addition it will describe the practical application of this approach, and discuss its amplitude dependency for current excitation during frequency response function measurement using magnetic force generation.http://jmes.ump.edu.my/images/Volume%203/10_Norlida%20Jamil%20et%20al.pdfChatterfrequency response functionmodal testing
spellingShingle Norlida Jamil
Ahmad Razlan Yusoff
Mohamad Hatifi Mansor
LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS
Journal of Mechanical Engineering and Sciences
Chatter
frequency response function
modal testing
title LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS
title_full LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS
title_fullStr LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS
title_full_unstemmed LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS
title_short LITERATURE REVIEW OF ELECTROMAGNETIC ACTUATOR FORCE GENERATION FOR DYNAMIC MODAL TESTING APPLICATIONS
title_sort literature review of electromagnetic actuator force generation for dynamic modal testing applications
topic Chatter
frequency response function
modal testing
url http://jmes.ump.edu.my/images/Volume%203/10_Norlida%20Jamil%20et%20al.pdf
work_keys_str_mv AT norlidajamil literaturereviewofelectromagneticactuatorforcegenerationfordynamicmodaltestingapplications
AT ahmadrazlanyusoff literaturereviewofelectromagneticactuatorforcegenerationfordynamicmodaltestingapplications
AT mohamadhatifimansor literaturereviewofelectromagneticactuatorforcegenerationfordynamicmodaltestingapplications