Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system

In order to cope with the energy crisis and improve energy efficiency, the use of organic Rankine cycle (ORC) to convert low-quality heat energy into electricity and use it is an effective method. Based on the ORC waste heat recovery system of vehicle engine, this paper explores the flow heat transf...

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Main Authors: Zhen Liu, Dongsheng Xie, Zheng Li, Tengjun Huang, Zengpeng Liu
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-01-01
Series:Frontiers in Energy Research
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fenrg.2022.1088719/full
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author Zhen Liu
Zhen Liu
Dongsheng Xie
Dongsheng Xie
Zheng Li
Zheng Li
Tengjun Huang
Tengjun Huang
Zengpeng Liu
Zengpeng Liu
author_facet Zhen Liu
Zhen Liu
Dongsheng Xie
Dongsheng Xie
Zheng Li
Zheng Li
Tengjun Huang
Tengjun Huang
Zengpeng Liu
Zengpeng Liu
author_sort Zhen Liu
collection DOAJ
description In order to cope with the energy crisis and improve energy efficiency, the use of organic Rankine cycle (ORC) to convert low-quality heat energy into electricity and use it is an effective method. Based on the ORC waste heat recovery system of vehicle engine, this paper explores the flow heat transfer and deformation law of the core component scroll expander under different tooth head corrections. Deformation has a significant impact on the performance of the expander. In this study, several flow-thermal-solid coupling models based on double circular arc correction and double circular arc plus straight-line correction are established. The effects of tooth head correction on the strength and stiffness of tooth head, flow field distribution of suction chamber and deformation characteristics of tooth head are studied. Finally, the deformation law of scroll tooth head with different correction angles was discussed. The results show that the EA-SAL correction makes the wall curvature of the tooth head change greatly, and the flow field in the center of the tooth head becomes more uneven and complicated. The tooth head area under EA-SAL modification is larger, and the tooth head strength and stiffness are improved by about 6%. Within a certain angle range, the tooth head deformation after EA-SAL correction is slightly larger than that after PMP correction, but the difference between them decreases and even reverses with the increase of angle. The maximum deformation of the EA-SAL modified tooth head under internal pressure is about 20% smaller than that of PMP. With a given initial correction angle ∅, the deformation of the corrected tooth head caused by a pressure or temperature load reduces when the correction angle γ is reduced, Therefore, reducing the correction angle properly is helpful to reduce the deformation of the tooth head.
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spelling doaj.art-0cbd75d3ad74445fbbc32eb0dcf556182023-01-10T17:44:17ZengFrontiers Media S.A.Frontiers in Energy Research2296-598X2023-01-011010.3389/fenrg.2022.10887191088719Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery systemZhen Liu0Zhen Liu1Dongsheng Xie2Dongsheng Xie3Zheng Li4Zheng Li5Tengjun Huang6Tengjun Huang7Zengpeng Liu8Zengpeng Liu9School of Automotive and Traffic Engineering, Hubei University of Arts and Science, Xiangyang, ChinaHubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang, ChinaSchool of Automotive and Traffic Engineering, Hubei University of Arts and Science, Xiangyang, ChinaHubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang, ChinaSchool of Automotive and Traffic Engineering, Hubei University of Arts and Science, Xiangyang, ChinaHubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang, ChinaSchool of Automotive and Traffic Engineering, Hubei University of Arts and Science, Xiangyang, ChinaHubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang, ChinaSchool of Automotive and Traffic Engineering, Hubei University of Arts and Science, Xiangyang, ChinaHubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang, ChinaIn order to cope with the energy crisis and improve energy efficiency, the use of organic Rankine cycle (ORC) to convert low-quality heat energy into electricity and use it is an effective method. Based on the ORC waste heat recovery system of vehicle engine, this paper explores the flow heat transfer and deformation law of the core component scroll expander under different tooth head corrections. Deformation has a significant impact on the performance of the expander. In this study, several flow-thermal-solid coupling models based on double circular arc correction and double circular arc plus straight-line correction are established. The effects of tooth head correction on the strength and stiffness of tooth head, flow field distribution of suction chamber and deformation characteristics of tooth head are studied. Finally, the deformation law of scroll tooth head with different correction angles was discussed. The results show that the EA-SAL correction makes the wall curvature of the tooth head change greatly, and the flow field in the center of the tooth head becomes more uneven and complicated. The tooth head area under EA-SAL modification is larger, and the tooth head strength and stiffness are improved by about 6%. Within a certain angle range, the tooth head deformation after EA-SAL correction is slightly larger than that after PMP correction, but the difference between them decreases and even reverses with the increase of angle. The maximum deformation of the EA-SAL modified tooth head under internal pressure is about 20% smaller than that of PMP. With a given initial correction angle ∅, the deformation of the corrected tooth head caused by a pressure or temperature load reduces when the correction angle γ is reduced, Therefore, reducing the correction angle properly is helpful to reduce the deformation of the tooth head.https://www.frontiersin.org/articles/10.3389/fenrg.2022.1088719/fullORC waste heat recoveryscroll expanderPMP (dual-arc correction)EA-SAL (dual-arc plus straight-line correction)flow field and deformation distribution
spellingShingle Zhen Liu
Zhen Liu
Dongsheng Xie
Dongsheng Xie
Zheng Li
Zheng Li
Tengjun Huang
Tengjun Huang
Zengpeng Liu
Zengpeng Liu
Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system
Frontiers in Energy Research
ORC waste heat recovery
scroll expander
PMP (dual-arc correction)
EA-SAL (dual-arc plus straight-line correction)
flow field and deformation distribution
title Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system
title_full Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system
title_fullStr Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system
title_full_unstemmed Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system
title_short Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system
title_sort effect of tooth head modification on the performance of a scroll expander for orc waste heat recovery system
topic ORC waste heat recovery
scroll expander
PMP (dual-arc correction)
EA-SAL (dual-arc plus straight-line correction)
flow field and deformation distribution
url https://www.frontiersin.org/articles/10.3389/fenrg.2022.1088719/full
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