Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank

In this paper, a two-dimensional steady model is established to investigate the gas-solid heat transfer in a sinter vertical tank based on the porous media theory and the local thermal non-equilibrium model. The influences of the air flow rate, sinter flow rate, and sinter particle diameter on the g...

Full description

Bibliographic Details
Main Authors: Chenyi Xu, Zhichun Liu, Shicheng Wang, Wei Liu
Format: Article
Language:English
Published: MDPI AG 2019-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/3/385
_version_ 1811186126025654272
author Chenyi Xu
Zhichun Liu
Shicheng Wang
Wei Liu
author_facet Chenyi Xu
Zhichun Liu
Shicheng Wang
Wei Liu
author_sort Chenyi Xu
collection DOAJ
description In this paper, a two-dimensional steady model is established to investigate the gas-solid heat transfer in a sinter vertical tank based on the porous media theory and the local thermal non-equilibrium model. The influences of the air flow rate, sinter flow rate, and sinter particle diameter on the gas-solid heat transfer process are investigated numerically. In addition, exergy destruction minimization is used as a new principle for heat transfer enhancement. Furthermore, a multi-objective genetic algorithm based on a Back Propagation (BP) neural network is applied to obtain a combination of each parameter for a more comprehensive performance, with the exergy destruction caused by heat transfer and the one caused by fluid flow as the two objectives. The results show that the heat dissipation and power consumption both gradually increase with an increase of the air mass flow rate. Additionally, the increase of the sinter flow rate results in a decrease of the heat dissipation and an increase of the power consumption. In addition, both heat dissipation and power consumption gradually decrease with an increase of the sinter particle diameter. For the given structure of the vertical tank, the optimal operating parameters are 2.99 kg/s, 0.61 kg/s, and 32.8 mm for the air flow rate, sinter flow rate, and sinter diameter, respectively.
first_indexed 2024-04-11T13:41:32Z
format Article
id doaj.art-0ccba3abaf02450399f3b30d8eddf0d2
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-11T13:41:32Z
publishDate 2019-01-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-0ccba3abaf02450399f3b30d8eddf0d22022-12-22T04:21:14ZengMDPI AGEnergies1996-10732019-01-0112338510.3390/en12030385en12030385Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical TankChenyi Xu0Zhichun Liu1Shicheng Wang2Wei Liu3School of energy and power engineering, Huazhong university of science and technology, Wuhan 430074, ChinaSchool of energy and power engineering, Huazhong university of science and technology, Wuhan 430074, ChinaSchool of energy and power engineering, Huazhong university of science and technology, Wuhan 430074, ChinaSchool of energy and power engineering, Huazhong university of science and technology, Wuhan 430074, ChinaIn this paper, a two-dimensional steady model is established to investigate the gas-solid heat transfer in a sinter vertical tank based on the porous media theory and the local thermal non-equilibrium model. The influences of the air flow rate, sinter flow rate, and sinter particle diameter on the gas-solid heat transfer process are investigated numerically. In addition, exergy destruction minimization is used as a new principle for heat transfer enhancement. Furthermore, a multi-objective genetic algorithm based on a Back Propagation (BP) neural network is applied to obtain a combination of each parameter for a more comprehensive performance, with the exergy destruction caused by heat transfer and the one caused by fluid flow as the two objectives. The results show that the heat dissipation and power consumption both gradually increase with an increase of the air mass flow rate. Additionally, the increase of the sinter flow rate results in a decrease of the heat dissipation and an increase of the power consumption. In addition, both heat dissipation and power consumption gradually decrease with an increase of the sinter particle diameter. For the given structure of the vertical tank, the optimal operating parameters are 2.99 kg/s, 0.61 kg/s, and 32.8 mm for the air flow rate, sinter flow rate, and sinter diameter, respectively.https://www.mdpi.com/1996-1073/12/3/385sinterporous medialocal thermal non-equilibriumexergy destruction minimizationBP neural networkgenetic algorithm
spellingShingle Chenyi Xu
Zhichun Liu
Shicheng Wang
Wei Liu
Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank
Energies
sinter
porous media
local thermal non-equilibrium
exergy destruction minimization
BP neural network
genetic algorithm
title Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank
title_full Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank
title_fullStr Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank
title_full_unstemmed Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank
title_short Numerical Simulation and Optimization of Waste Heat Recovery in a Sinter Vertical Tank
title_sort numerical simulation and optimization of waste heat recovery in a sinter vertical tank
topic sinter
porous media
local thermal non-equilibrium
exergy destruction minimization
BP neural network
genetic algorithm
url https://www.mdpi.com/1996-1073/12/3/385
work_keys_str_mv AT chenyixu numericalsimulationandoptimizationofwasteheatrecoveryinasinterverticaltank
AT zhichunliu numericalsimulationandoptimizationofwasteheatrecoveryinasinterverticaltank
AT shichengwang numericalsimulationandoptimizationofwasteheatrecoveryinasinterverticaltank
AT weiliu numericalsimulationandoptimizationofwasteheatrecoveryinasinterverticaltank