Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches

Gang saw is widely used in the dimension stone industry and stone cutting factories. One of the important factors in evaluating the efficiency of a machine is the electrical current consumed by the gang saw. Therefore, the evaluation of the electrical current consumed by the gang saw and study of th...

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Main Authors: Alireza Dormishi, Mohammad Ataei, Reza Mikaeil, Reza Khalokakaei, Sina Shaffiee Haghshenas
Format: Article
Language:English
Published: Elsevier 2019-06-01
Series:Engineering Science and Technology, an International Journal
Online Access:http://www.sciencedirect.com/science/article/pii/S2215098618319360
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author Alireza Dormishi
Mohammad Ataei
Reza Mikaeil
Reza Khalokakaei
Sina Shaffiee Haghshenas
author_facet Alireza Dormishi
Mohammad Ataei
Reza Mikaeil
Reza Khalokakaei
Sina Shaffiee Haghshenas
author_sort Alireza Dormishi
collection DOAJ
description Gang saw is widely used in the dimension stone industry and stone cutting factories. One of the important factors in evaluating the efficiency of a machine is the electrical current consumed by the gang saw. Therefore, the evaluation of the electrical current consumed by the gang saw and study of the effective parameters are necessary in the rock cutting process. In the present research, considering the physical and mechanical properties of rock, including the uniaxial compressive strength (UCS), Mohs hardness (Mh), Schimazek’s F-abrasiveness factors (SF-a) and Young’s modulus (YM), it was attempted to study and evaluate the electrical current consumed by the gang saw using soft computing techniques. Thus, the Differential Evolution (DE) algorithm and Self-Organizing Map (SOM) algorithm were used as two intelligent techniques in this study. Results obtained from these studies showed that the DE algorithm could accurately classify 12 carbonate rocks under study into three groups, including travertine rocks sample with the average electrical current of 83.25 (A), crystal rocks sample with the average electrical current of 90 (A) and marble rocks sample with the average electrical current of 94 (A). Due to more details of output and results of the DE algorithm, it can be concluded that this algorithm has superiority over the SOM technique because it provides higher performance capacity in evaluating and classifying carbonate dimension stone samples in terms of the electrical current consumed by the machine and its physical and mechanical properties. Keywords: Gang saws, Electrical current consumed, Mechanical properties, Self-organizing map (SOM) algorithm, Differential evolution (DE) algorithm
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spelling doaj.art-0ce5921342c344d89b0d9a67b35ced812022-12-21T18:24:24ZengElsevierEngineering Science and Technology, an International Journal2215-09862019-06-012239901000Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approachesAlireza Dormishi0Mohammad Ataei1Reza Mikaeil2Reza Khalokakaei3Sina Shaffiee Haghshenas4Faculty of Mining, Petroleum & Geophysics, Shahrood University of Technology, Shahrood, IranFaculty of Mining, Petroleum & Geophysics, Shahrood University of Technology, Shahrood, IranDepartment of Mining and Metallurgical Engineering, Urmia University of Technology, Urmia, IranFaculty of Mining, Petroleum & Geophysics, Shahrood University of Technology, Shahrood, IranYoung Researchers and Elite Club, Rasht Branch, Islamic Azad University, Rasht, Iran; Corresponding author.Gang saw is widely used in the dimension stone industry and stone cutting factories. One of the important factors in evaluating the efficiency of a machine is the electrical current consumed by the gang saw. Therefore, the evaluation of the electrical current consumed by the gang saw and study of the effective parameters are necessary in the rock cutting process. In the present research, considering the physical and mechanical properties of rock, including the uniaxial compressive strength (UCS), Mohs hardness (Mh), Schimazek’s F-abrasiveness factors (SF-a) and Young’s modulus (YM), it was attempted to study and evaluate the electrical current consumed by the gang saw using soft computing techniques. Thus, the Differential Evolution (DE) algorithm and Self-Organizing Map (SOM) algorithm were used as two intelligent techniques in this study. Results obtained from these studies showed that the DE algorithm could accurately classify 12 carbonate rocks under study into three groups, including travertine rocks sample with the average electrical current of 83.25 (A), crystal rocks sample with the average electrical current of 90 (A) and marble rocks sample with the average electrical current of 94 (A). Due to more details of output and results of the DE algorithm, it can be concluded that this algorithm has superiority over the SOM technique because it provides higher performance capacity in evaluating and classifying carbonate dimension stone samples in terms of the electrical current consumed by the machine and its physical and mechanical properties. Keywords: Gang saws, Electrical current consumed, Mechanical properties, Self-organizing map (SOM) algorithm, Differential evolution (DE) algorithmhttp://www.sciencedirect.com/science/article/pii/S2215098618319360
spellingShingle Alireza Dormishi
Mohammad Ataei
Reza Mikaeil
Reza Khalokakaei
Sina Shaffiee Haghshenas
Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches
Engineering Science and Technology, an International Journal
title Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches
title_full Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches
title_fullStr Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches
title_full_unstemmed Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches
title_short Evaluation of gang saws’ performance in the carbonate rock cutting process using feasibility of intelligent approaches
title_sort evaluation of gang saws performance in the carbonate rock cutting process using feasibility of intelligent approaches
url http://www.sciencedirect.com/science/article/pii/S2215098618319360
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