Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective

Abstract Sustainable production aims at creating products from processes that minimize environmental impact, energy consumption and natural resources. Customers and markets are ever more leaning towards digital, custom, and flexible solutions with lower environmental impact. Hence, Industry 4.0 (I4....

Full description

Bibliographic Details
Main Authors: Marco Todescato, Orjola Braholli, Dmitry Chaltsev, Ilaria Di Blasio, Davide Don, Georg Egger, Julius Emig, Gabriele Pasetti Monizza, Pasqualina Sacco, Dietmar Siegele, Dieter Steiner, Michael Terzer, Michael Riedl, Andrea Giusti, Dominik Matt
Format: Article
Language:English
Published: Nature Portfolio 2023-12-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-49727-5
_version_ 1797219776613842944
author Marco Todescato
Orjola Braholli
Dmitry Chaltsev
Ilaria Di Blasio
Davide Don
Georg Egger
Julius Emig
Gabriele Pasetti Monizza
Pasqualina Sacco
Dietmar Siegele
Dieter Steiner
Michael Terzer
Michael Riedl
Andrea Giusti
Dominik Matt
author_facet Marco Todescato
Orjola Braholli
Dmitry Chaltsev
Ilaria Di Blasio
Davide Don
Georg Egger
Julius Emig
Gabriele Pasetti Monizza
Pasqualina Sacco
Dietmar Siegele
Dieter Steiner
Michael Terzer
Michael Riedl
Andrea Giusti
Dominik Matt
author_sort Marco Todescato
collection DOAJ
description Abstract Sustainable production aims at creating products from processes that minimize environmental impact, energy consumption and natural resources. Customers and markets are ever more leaning towards digital, custom, and flexible solutions with lower environmental impact. Hence, Industry 4.0 (I4.0) solutions are increasingly including social and environmental sustainability aspects. We focus on the realization of an infrastructure integrating industrially relevant application modules by combining system reconfigurability and artificial intelligence, towards sustainable production. To meet the final goal of sustainable production, we address four challenges considering flexibility and sustainability in production in a holistic way: (1) developing infrastructural and methodological tools to support companies to explore the potential of I4.0 towards sustainable production; (2) managing the configurability and customization possibilities of products; (3) effectively handling the flexibility provided by a production system with rapid reconfiguration capabilities; (4) integrating hardware and software flexibility by using reconfigurable robotics and machine learning methods. By developing and connecting different application modules, we obtain a physical demonstrator which represents on the one hand an exemplary scenario of reconfigurable and flexible production system; on the other, it enables new research activities and insights with a see, touch & feel approach for industrial and research realities.
first_indexed 2024-03-08T22:40:03Z
format Article
id doaj.art-0d03b698132b454e823461a6bd174753
institution Directory Open Access Journal
issn 2045-2322
language English
last_indexed 2024-04-24T12:39:01Z
publishDate 2023-12-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj.art-0d03b698132b454e823461a6bd1747532024-04-07T11:19:40ZengNature PortfolioScientific Reports2045-23222023-12-0113111310.1038/s41598-023-49727-5Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspectiveMarco Todescato0Orjola Braholli1Dmitry Chaltsev2Ilaria Di Blasio3Davide Don4Georg Egger5Julius Emig6Gabriele Pasetti Monizza7Pasqualina Sacco8Dietmar Siegele9Dieter Steiner10Michael Terzer11Michael Riedl12Andrea Giusti13Dominik Matt14Fraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchFraunhofer Italia ResearchAbstract Sustainable production aims at creating products from processes that minimize environmental impact, energy consumption and natural resources. Customers and markets are ever more leaning towards digital, custom, and flexible solutions with lower environmental impact. Hence, Industry 4.0 (I4.0) solutions are increasingly including social and environmental sustainability aspects. We focus on the realization of an infrastructure integrating industrially relevant application modules by combining system reconfigurability and artificial intelligence, towards sustainable production. To meet the final goal of sustainable production, we address four challenges considering flexibility and sustainability in production in a holistic way: (1) developing infrastructural and methodological tools to support companies to explore the potential of I4.0 towards sustainable production; (2) managing the configurability and customization possibilities of products; (3) effectively handling the flexibility provided by a production system with rapid reconfiguration capabilities; (4) integrating hardware and software flexibility by using reconfigurable robotics and machine learning methods. By developing and connecting different application modules, we obtain a physical demonstrator which represents on the one hand an exemplary scenario of reconfigurable and flexible production system; on the other, it enables new research activities and insights with a see, touch & feel approach for industrial and research realities.https://doi.org/10.1038/s41598-023-49727-5
spellingShingle Marco Todescato
Orjola Braholli
Dmitry Chaltsev
Ilaria Di Blasio
Davide Don
Georg Egger
Julius Emig
Gabriele Pasetti Monizza
Pasqualina Sacco
Dietmar Siegele
Dieter Steiner
Michael Terzer
Michael Riedl
Andrea Giusti
Dominik Matt
Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective
Scientific Reports
title Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective
title_full Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective
title_fullStr Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective
title_full_unstemmed Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective
title_short Sustainable manufacturing through application of reconfigurable and intelligent systems in production processes: a system perspective
title_sort sustainable manufacturing through application of reconfigurable and intelligent systems in production processes a system perspective
url https://doi.org/10.1038/s41598-023-49727-5
work_keys_str_mv AT marcotodescato sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT orjolabraholli sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT dmitrychaltsev sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT ilariadiblasio sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT davidedon sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT georgegger sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT juliusemig sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT gabrielepasettimonizza sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT pasqualinasacco sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT dietmarsiegele sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT dietersteiner sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT michaelterzer sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT michaelriedl sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT andreagiusti sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective
AT dominikmatt sustainablemanufacturingthroughapplicationofreconfigurableandintelligentsystemsinproductionprocessesasystemperspective