Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications

While fused deposition modeling (FDM) and other relatively inexpensive 3D printing methods are nowadays used in many applications, the possible areas of using FDM-printed objects are still limited due to mechanical and thermal constraints. Applications for space, e.g., for microsatellites, are restr...

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Main Authors: Jan Lukas Storck, Guido Ehrmann, Uwe Güth, Jana Uthoff, Sarah Vanessa Homburg, Tomasz Blachowicz, Andrea Ehrmann
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/14/2826
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author Jan Lukas Storck
Guido Ehrmann
Uwe Güth
Jana Uthoff
Sarah Vanessa Homburg
Tomasz Blachowicz
Andrea Ehrmann
author_facet Jan Lukas Storck
Guido Ehrmann
Uwe Güth
Jana Uthoff
Sarah Vanessa Homburg
Tomasz Blachowicz
Andrea Ehrmann
author_sort Jan Lukas Storck
collection DOAJ
description While fused deposition modeling (FDM) and other relatively inexpensive 3D printing methods are nowadays used in many applications, the possible areas of using FDM-printed objects are still limited due to mechanical and thermal constraints. Applications for space, e.g., for microsatellites, are restricted by the usually insufficient heat resistance of the typical FDM printing materials. Printing high-temperature polymers, on the other hand, necessitates special FDM printers, which are not always available. Here, we show investigations of common polymers, processible on low-cost FDM printers, under elevated temperatures of up to 160 °C for single treatments. The polymers with the highest dimensional stability and mechanical properties after different temperature treatments were periodically heat-treated between -40 °C and +80 °C in cycles of 90 min, similar to the temperature cycles a microsatellite in the low Earth orbit (LEO) experiences. While none of the materials under investigation fully maintains its dimensions and mechanical properties, filled poly(lactic acid) (PLA) filaments were found most suitable for applications under these thermal conditions.
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spelling doaj.art-0d5000278ec74e4db53db40c34b7b3df2023-12-03T12:07:41ZengMDPI AGPolymers2073-43602022-07-011414282610.3390/polym14142826Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature ApplicationsJan Lukas Storck0Guido Ehrmann1Uwe Güth2Jana Uthoff3Sarah Vanessa Homburg4Tomasz Blachowicz5Andrea Ehrmann6Faculty of Engineering and Mathematics, Bielefeld University of Applied Sciences, 33619 Bielefeld, GermanyVirtual Institute of Applied Research on Advanced Materials (VIARAM)Department of Physical and Biophysical Chemistry (PC III), Faculty of Chemistry, Bielefeld University, 33615 Bielefeld, GermanyFaculty of Engineering and Mathematics, Bielefeld University of Applied Sciences, 33619 Bielefeld, GermanyFaculty of Engineering and Mathematics, Bielefeld University of Applied Sciences, 33619 Bielefeld, GermanyInstitute of Physics—Center for Science and Education, Silesian University of Technology, 44-100 Gliwice, PolandFaculty of Engineering and Mathematics, Bielefeld University of Applied Sciences, 33619 Bielefeld, GermanyWhile fused deposition modeling (FDM) and other relatively inexpensive 3D printing methods are nowadays used in many applications, the possible areas of using FDM-printed objects are still limited due to mechanical and thermal constraints. Applications for space, e.g., for microsatellites, are restricted by the usually insufficient heat resistance of the typical FDM printing materials. Printing high-temperature polymers, on the other hand, necessitates special FDM printers, which are not always available. Here, we show investigations of common polymers, processible on low-cost FDM printers, under elevated temperatures of up to 160 °C for single treatments. The polymers with the highest dimensional stability and mechanical properties after different temperature treatments were periodically heat-treated between -40 °C and +80 °C in cycles of 90 min, similar to the temperature cycles a microsatellite in the low Earth orbit (LEO) experiences. While none of the materials under investigation fully maintains its dimensions and mechanical properties, filled poly(lactic acid) (PLA) filaments were found most suitable for applications under these thermal conditions.https://www.mdpi.com/2073-4360/14/14/2826additive manufacturingpolymersspacemicrosatellitesthermal stabilitydimensions
spellingShingle Jan Lukas Storck
Guido Ehrmann
Uwe Güth
Jana Uthoff
Sarah Vanessa Homburg
Tomasz Blachowicz
Andrea Ehrmann
Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications
Polymers
additive manufacturing
polymers
space
microsatellites
thermal stability
dimensions
title Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications
title_full Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications
title_fullStr Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications
title_full_unstemmed Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications
title_short Investigation of Low-Cost FDM-Printed Polymers for Elevated-Temperature Applications
title_sort investigation of low cost fdm printed polymers for elevated temperature applications
topic additive manufacturing
polymers
space
microsatellites
thermal stability
dimensions
url https://www.mdpi.com/2073-4360/14/14/2826
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