Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer

Transient Liquid Phase Bonding (TLPB) process of semi-solid metal 7075 aluminum alloys (SSM7075) using 50 μm thick of ZA27 zinc alloys as interlayers for the experiment were carried out under bonding temperatures of 480 and 540 °C and bonding times of 30, 60, 90 and 120 min respective...

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Main Authors: Chaiyoot Meengam, Yongyuth Dunyakul, Dech Maunkhaw, Suppachai Chainarong
Format: Article
Language:English
Published: MDPI AG 2018-08-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/8/8/637
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author Chaiyoot Meengam
Yongyuth Dunyakul
Dech Maunkhaw
Suppachai Chainarong
author_facet Chaiyoot Meengam
Yongyuth Dunyakul
Dech Maunkhaw
Suppachai Chainarong
author_sort Chaiyoot Meengam
collection DOAJ
description Transient Liquid Phase Bonding (TLPB) process of semi-solid metal 7075 aluminum alloys (SSM7075) using 50 μm thick of ZA27 zinc alloys as interlayers for the experiment were carried out under bonding temperatures of 480 and 540 °C and bonding times of 30, 60, 90 and 120 min respectively. In the bonding zone, the semi-solid state of ZA27 zinc alloy interlayers were diffused into the SSM7075 aluminum alloy. Examination of the bonding zone using Scanning Electron Microscope (SEM) and Energy-dispersive X-ray spectroscopy (EDS) showed that the precipitation of the intermetallic compound of η(Zn–Al–Cu), β(Al2Mg3Zn3), T′(Zn10Al35Cu55) and MgZn2 were formed in the bonding zone. The better homogenized microstructure in the bonding zone was formed when increasing bonding time and bonding temperature. The highest bonding strength was recorded at 17.44 MPa and average hardness was at 87.67 HV with the bonding time of 120 min and temperature at 540 °C. Statistically, the coefficient of determination analysis of bonding strength data was at 99.1%.
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spelling doaj.art-0d716eabf40a4445b47cb9d380044f582022-12-21T18:42:24ZengMDPI AGMetals2075-47012018-08-018863710.3390/met8080637met8080637Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy InterlayerChaiyoot Meengam0Yongyuth Dunyakul1Dech Maunkhaw2Suppachai Chainarong3Department of Engineering, Songkhla Rajabhat University, Songkhla 90000, ThailandDepartment of Industrial Engineering, Rajamangala University of Technology Srivijaya, Songkhla 90000, ThailandDepartment of Industrial Engineering, Rajamangala University of Technology Srivijaya, Songkhla 90000, ThailandDepartment of Engineering, Songkhla Rajabhat University, Songkhla 90000, ThailandTransient Liquid Phase Bonding (TLPB) process of semi-solid metal 7075 aluminum alloys (SSM7075) using 50 μm thick of ZA27 zinc alloys as interlayers for the experiment were carried out under bonding temperatures of 480 and 540 °C and bonding times of 30, 60, 90 and 120 min respectively. In the bonding zone, the semi-solid state of ZA27 zinc alloy interlayers were diffused into the SSM7075 aluminum alloy. Examination of the bonding zone using Scanning Electron Microscope (SEM) and Energy-dispersive X-ray spectroscopy (EDS) showed that the precipitation of the intermetallic compound of η(Zn–Al–Cu), β(Al2Mg3Zn3), T′(Zn10Al35Cu55) and MgZn2 were formed in the bonding zone. The better homogenized microstructure in the bonding zone was formed when increasing bonding time and bonding temperature. The highest bonding strength was recorded at 17.44 MPa and average hardness was at 87.67 HV with the bonding time of 120 min and temperature at 540 °C. Statistically, the coefficient of determination analysis of bonding strength data was at 99.1%.http://www.mdpi.com/2075-4701/8/8/637Transient Liquid Phase BondingSSM7075 Aluminum alloysZA27 Zinc Alloy
spellingShingle Chaiyoot Meengam
Yongyuth Dunyakul
Dech Maunkhaw
Suppachai Chainarong
Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer
Metals
Transient Liquid Phase Bonding
SSM7075 Aluminum alloys
ZA27 Zinc Alloy
title Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer
title_full Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer
title_fullStr Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer
title_full_unstemmed Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer
title_short Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer
title_sort transient liquid phase bonding of semi solid metal 7075 aluminum alloy using za27 zinc alloy interlayer
topic Transient Liquid Phase Bonding
SSM7075 Aluminum alloys
ZA27 Zinc Alloy
url http://www.mdpi.com/2075-4701/8/8/637
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AT dechmaunkhaw transientliquidphasebondingofsemisolidmetal7075aluminumalloyusingza27zincalloyinterlayer
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