The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)

Existing approaches to assessing the reliability and safe operation of downhole equipment provide for assessing only the direct impact of erosion and corrosion processes on the degradation of the material. At the same time, the influence of downhole equipment operating modes on the intensity of corr...

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Main Authors: Pavel Kruk, Ivan Golubev, Nikita Shaposhnikov, Julia Shinder, Dmitry Kotov
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/19/6731
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author Pavel Kruk
Ivan Golubev
Nikita Shaposhnikov
Julia Shinder
Dmitry Kotov
author_facet Pavel Kruk
Ivan Golubev
Nikita Shaposhnikov
Julia Shinder
Dmitry Kotov
author_sort Pavel Kruk
collection DOAJ
description Existing approaches to assessing the reliability and safe operation of downhole equipment provide for assessing only the direct impact of erosion and corrosion processes on the degradation of the material. At the same time, the influence of downhole equipment operating modes on the intensity of corrosion and erosion processes is not evaluated. The necessity of using inflow control devices is shown. The necessity of selecting inflow control devices for specific operating modes of the well is highlighted in order to avoid increased erosion wear due to increased sand production. In this article, a series of studies was conducted to assess the influence of the hydrodynamic characteristics of the fluid flow, which vary depending on the operating modes of the nozzle-type inflow control device, on corrosion processes in the well. It was shown that the level of wall shear stress (WSS) of the base pipe, immediately after the flow control device in the direction of fluid flow, affects the intensification of corrosion processes in downhole equipment. Studies of WSS on the pipe wall were carried out using a dynamic autoclave and elements of mathematical modeling. The design factors (the angle of inclination of the main hydraulic channel of the inflow control device relative to the base pipe) affecting the change in tangential stresses on the wall of the base pipe were investigated. The mechanism of corrosion wear of the base pipe was revealed.
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spelling doaj.art-0dbb4d88a03a42848613f5c43937c1682023-11-23T20:55:50ZengMDPI AGMaterials1996-19442022-09-011519673110.3390/ma15196731The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)Pavel Kruk0Ivan Golubev1Nikita Shaposhnikov2Julia Shinder3Dmitry Kotov4Scientific and Technological Complex “New Technologies and Materials”, Institute of Advanced Engineering Technologies, Peter the Great Saint-Petersburg Polytechnic University, Polytechnicheskaya 29, 194064 St. Petersburg, RussiaScientific and Technological Complex “New Technologies and Materials”, Institute of Advanced Engineering Technologies, Peter the Great Saint-Petersburg Polytechnic University, Polytechnicheskaya 29, 194064 St. Petersburg, RussiaScientific and Technological Complex “New Technologies and Materials”, Institute of Advanced Engineering Technologies, Peter the Great Saint-Petersburg Polytechnic University, Polytechnicheskaya 29, 194064 St. Petersburg, RussiaScientific and Technological Complex “New Technologies and Materials”, Institute of Advanced Engineering Technologies, Peter the Great Saint-Petersburg Polytechnic University, Polytechnicheskaya 29, 194064 St. Petersburg, RussiaLLC “SAND CONTROL LAB”, Revolution Highway 88 Letter K, Office 2H, 195279 St. Petersburg, RussiaExisting approaches to assessing the reliability and safe operation of downhole equipment provide for assessing only the direct impact of erosion and corrosion processes on the degradation of the material. At the same time, the influence of downhole equipment operating modes on the intensity of corrosion and erosion processes is not evaluated. The necessity of using inflow control devices is shown. The necessity of selecting inflow control devices for specific operating modes of the well is highlighted in order to avoid increased erosion wear due to increased sand production. In this article, a series of studies was conducted to assess the influence of the hydrodynamic characteristics of the fluid flow, which vary depending on the operating modes of the nozzle-type inflow control device, on corrosion processes in the well. It was shown that the level of wall shear stress (WSS) of the base pipe, immediately after the flow control device in the direction of fluid flow, affects the intensification of corrosion processes in downhole equipment. Studies of WSS on the pipe wall were carried out using a dynamic autoclave and elements of mathematical modeling. The design factors (the angle of inclination of the main hydraulic channel of the inflow control device relative to the base pipe) affecting the change in tangential stresses on the wall of the base pipe were investigated. The mechanism of corrosion wear of the base pipe was revealed.https://www.mdpi.com/1996-1944/15/19/6731CO<sub>2</sub> corrosionerosionrotating cage autoclave (RCA)nozzleinflow control device (ICD)wall shear stress
spellingShingle Pavel Kruk
Ivan Golubev
Nikita Shaposhnikov
Julia Shinder
Dmitry Kotov
The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)
Materials
CO<sub>2</sub> corrosion
erosion
rotating cage autoclave (RCA)
nozzle
inflow control device (ICD)
wall shear stress
title The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)
title_full The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)
title_fullStr The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)
title_full_unstemmed The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)
title_short The Effect of the Operation of Downhole Equipment on the Processes of Corrosive Wear (by the Example Inflow Control Devices of Nozzle Type)
title_sort effect of the operation of downhole equipment on the processes of corrosive wear by the example inflow control devices of nozzle type
topic CO<sub>2</sub> corrosion
erosion
rotating cage autoclave (RCA)
nozzle
inflow control device (ICD)
wall shear stress
url https://www.mdpi.com/1996-1944/15/19/6731
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