Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing

Patient-specific implants are well known for fixing the fracture for bone repairs. However, the exact fixation of the fabricated implant to the patients is a challenging task. To overcome this problem, in the present study two kinds of designs are developed and fabricated. Based on the exact fitting...

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Main Authors: Rakesh Koppunur, Kiran Kumar Dama, Uzwalkiran Rokkala, Balaji Thirupathi, N. V. S. S. Sagar, Bhiksha Gugulothu
Format: Article
Language:English
Published: Hindawi Limited 2022-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2022/7145732
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author Rakesh Koppunur
Kiran Kumar Dama
Uzwalkiran Rokkala
Balaji Thirupathi
N. V. S. S. Sagar
Bhiksha Gugulothu
author_facet Rakesh Koppunur
Kiran Kumar Dama
Uzwalkiran Rokkala
Balaji Thirupathi
N. V. S. S. Sagar
Bhiksha Gugulothu
author_sort Rakesh Koppunur
collection DOAJ
description Patient-specific implants are well known for fixing the fracture for bone repairs. However, the exact fixation of the fabricated implant to the patients is a challenging task. To overcome this problem, in the present study two kinds of designs are developed and fabricated. Based on the exact fitting to the patient’s oral system, the best design is selected to fabricate. Computed tomography (CT) scan data of the patient oral anatomy is converted into a 3D model using the DICOM Software “Slicer 3D.” The patient-specific maxillofacial implant is fabricated using fused filament fabrication (FFF) and direct metal laser sintering (DMLS) techniques. Before fabricating real time product, a prototype is fabricated at the initial stage using FFF. Later, stress distribution and displacement of the implant was investigated using a FEM simulation. The conclusion of the present work results are potential for FFF of patient-specific implants out of Ti-6Al-4V.
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spelling doaj.art-0e292bd196d4495b8cfb0ee61c6943c22022-12-22T04:30:33ZengHindawi LimitedAdvances in Materials Science and Engineering1687-84422022-01-01202210.1155/2022/7145732Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive ManufacturingRakesh Koppunur0Kiran Kumar Dama1Uzwalkiran Rokkala2Balaji Thirupathi3N. V. S. S. Sagar4Bhiksha Gugulothu5Department of MEDepartment of MEDepartment of Mechanical EngineeringiForge3D Rapid Prototyping TechnologiesDesign and Prototyping Center & Mechanical DivisionDepartment of Mechanical EngineeringPatient-specific implants are well known for fixing the fracture for bone repairs. However, the exact fixation of the fabricated implant to the patients is a challenging task. To overcome this problem, in the present study two kinds of designs are developed and fabricated. Based on the exact fitting to the patient’s oral system, the best design is selected to fabricate. Computed tomography (CT) scan data of the patient oral anatomy is converted into a 3D model using the DICOM Software “Slicer 3D.” The patient-specific maxillofacial implant is fabricated using fused filament fabrication (FFF) and direct metal laser sintering (DMLS) techniques. Before fabricating real time product, a prototype is fabricated at the initial stage using FFF. Later, stress distribution and displacement of the implant was investigated using a FEM simulation. The conclusion of the present work results are potential for FFF of patient-specific implants out of Ti-6Al-4V.http://dx.doi.org/10.1155/2022/7145732
spellingShingle Rakesh Koppunur
Kiran Kumar Dama
Uzwalkiran Rokkala
Balaji Thirupathi
N. V. S. S. Sagar
Bhiksha Gugulothu
Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing
Advances in Materials Science and Engineering
title Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing
title_full Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing
title_fullStr Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing
title_full_unstemmed Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing
title_short Design and Fabrication of Patient-Specific Implant for Maxillofacial Surgery Using Additive Manufacturing
title_sort design and fabrication of patient specific implant for maxillofacial surgery using additive manufacturing
url http://dx.doi.org/10.1155/2022/7145732
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