3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions

The immobilization of enzymes in biocatalytic flow reactors is a common strategy to increase enzyme reusability and improve biocatalytic performance. Extrusion-based 3D bioprinting has recently emerged as a versatile tool for the fabrication of perfusable hydrogel grids containing entrapped enzymes...

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Main Authors: Lukas Wenger, Carsten P. Radtke, Jacqueline Göpper, Michael Wörner, Jürgen Hubbuch
Format: Article
Language:English
Published: Frontiers Media S.A. 2020-07-01
Series:Frontiers in Bioengineering and Biotechnology
Subjects:
Online Access:https://www.frontiersin.org/article/10.3389/fbioe.2020.00713/full
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author Lukas Wenger
Lukas Wenger
Carsten P. Radtke
Jacqueline Göpper
Michael Wörner
Jürgen Hubbuch
Jürgen Hubbuch
author_facet Lukas Wenger
Lukas Wenger
Carsten P. Radtke
Jacqueline Göpper
Michael Wörner
Jürgen Hubbuch
Jürgen Hubbuch
author_sort Lukas Wenger
collection DOAJ
description The immobilization of enzymes in biocatalytic flow reactors is a common strategy to increase enzyme reusability and improve biocatalytic performance. Extrusion-based 3D bioprinting has recently emerged as a versatile tool for the fabrication of perfusable hydrogel grids containing entrapped enzymes for the use in such reactors. This study demonstrates the suitability of water-in-oil high internal phase emulsions (HIPEs) as 3D-printable bioinks for the fabrication of composite materials with a porous polymeric scaffold (polyHIPE) filled with enzyme-laden hydrogel. The prepared HIPEs exhibited excellent printability and are shown to be suitable for the printing of complex three-dimensional structures without the need for sacrificial support material. An automated activity assay method for the systematic screening of different material compositions in small-scale batch experiments is presented. The monomer mass fraction in the aqueous phase and the thickness of printed objects were found to be the most important parameters determining the apparent activity of the immobilized enzyme. Mass transfer limitations and enzyme inactivation were identified as probable factors reducing the apparent activity. The presented HIPE-based bioinks enable the fabrication of flow-optimized and more efficient biocatalytic reactors while the automated activity assay method allows the rapid screening of materials to optimize the biocatalytic efficiency further without time-consuming flow-through experiments involving whole printed reactors.
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spelling doaj.art-0e830b0f02154c2a8aacff7623276e362022-12-21T23:09:34ZengFrontiers Media S.A.Frontiers in Bioengineering and Biotechnology2296-41852020-07-01810.3389/fbioe.2020.007135444393D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase EmulsionsLukas Wenger0Lukas Wenger1Carsten P. Radtke2Jacqueline Göpper3Michael Wörner4Jürgen Hubbuch5Jürgen Hubbuch6Institute of Functional Interfaces, Department of Bioengineering and Biosystems, Karlsruhe Institute of Technology, Eggenstein-Leopoldshafen, GermanyInstitute of Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology, Karlsruhe, GermanyInstitute of Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology, Karlsruhe, GermanyInstitute of Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology, Karlsruhe, GermanyInstitute of Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology, Karlsruhe, GermanyInstitute of Functional Interfaces, Department of Bioengineering and Biosystems, Karlsruhe Institute of Technology, Eggenstein-Leopoldshafen, GermanyInstitute of Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology, Karlsruhe, GermanyThe immobilization of enzymes in biocatalytic flow reactors is a common strategy to increase enzyme reusability and improve biocatalytic performance. Extrusion-based 3D bioprinting has recently emerged as a versatile tool for the fabrication of perfusable hydrogel grids containing entrapped enzymes for the use in such reactors. This study demonstrates the suitability of water-in-oil high internal phase emulsions (HIPEs) as 3D-printable bioinks for the fabrication of composite materials with a porous polymeric scaffold (polyHIPE) filled with enzyme-laden hydrogel. The prepared HIPEs exhibited excellent printability and are shown to be suitable for the printing of complex three-dimensional structures without the need for sacrificial support material. An automated activity assay method for the systematic screening of different material compositions in small-scale batch experiments is presented. The monomer mass fraction in the aqueous phase and the thickness of printed objects were found to be the most important parameters determining the apparent activity of the immobilized enzyme. Mass transfer limitations and enzyme inactivation were identified as probable factors reducing the apparent activity. The presented HIPE-based bioinks enable the fabrication of flow-optimized and more efficient biocatalytic reactors while the automated activity assay method allows the rapid screening of materials to optimize the biocatalytic efficiency further without time-consuming flow-through experiments involving whole printed reactors.https://www.frontiersin.org/article/10.3389/fbioe.2020.00713/full3D printingbioprintingcure-on-dispensehydrogelsenzymesbeta-galactosidase
spellingShingle Lukas Wenger
Lukas Wenger
Carsten P. Radtke
Jacqueline Göpper
Michael Wörner
Jürgen Hubbuch
Jürgen Hubbuch
3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions
Frontiers in Bioengineering and Biotechnology
3D printing
bioprinting
cure-on-dispense
hydrogels
enzymes
beta-galactosidase
title 3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions
title_full 3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions
title_fullStr 3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions
title_full_unstemmed 3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions
title_short 3D-Printable and Enzymatically Active Composite Materials Based on Hydrogel-Filled High Internal Phase Emulsions
title_sort 3d printable and enzymatically active composite materials based on hydrogel filled high internal phase emulsions
topic 3D printing
bioprinting
cure-on-dispense
hydrogels
enzymes
beta-galactosidase
url https://www.frontiersin.org/article/10.3389/fbioe.2020.00713/full
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