Production of 316L Stainless Steel (SS316L) Foam via Slurry Method

Metal foams are a special class of porous materials with novel physical, mechanical, thermal, electrical and acoustic properties. Nowadays, 316L stainless steel (SS316L) foam is considered as one of the attractive metallic materials for biomedical applications due to its excellent mechanical propert...

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Main Authors: N. I. Mad Rosip, S. Ahmad, K. R. Jamaludin, F. Mat Noor
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2013-12-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:https://journal.ump.edu.my/jmes/article/view/8247
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author N. I. Mad Rosip
S. Ahmad
K. R. Jamaludin
F. Mat Noor
author_facet N. I. Mad Rosip
S. Ahmad
K. R. Jamaludin
F. Mat Noor
author_sort N. I. Mad Rosip
collection DOAJ
description Metal foams are a special class of porous materials with novel physical, mechanical, thermal, electrical and acoustic properties. Nowadays, 316L stainless steel (SS316L) foam is considered as one of the attractive metallic materials for biomedical applications due to its excellent mechanical properties, biocompatibility, and corrosion resistance. In this study, SS316L has been used to produce metal foams using the slurry method. The compositions of the SS316L metal powder were 40 wt% and 60 wt%, PEG (3 wt%), CMC (3 wt%) with the remainder distilled water. Polyethylene glycol (PEG) and methylcellulose (CMC) were used as a binder. The raw materials were mixed using a ball milling machine. After that, the polyurethane (PU) foams were immersed in the mixture then dried in the oven for 24 hours. Then, the samples were sintered in a box furnace at 1300oC. In order to characterize the samples, several tests were conducted such as x-ray diffraction (XRD), energy diffraction x-ray (EDX), and morphological analysis (optical microscopy and scanning electron microscopy (SEM)). The most suitable composition of SS316L is 60 wt% with a sintering temperature of 1300°C which resulted in large-pored metal foam. The SS316L metal foams were successfully produced using the slurry method. However, the quality of the SS316L metal foam must be improved because it had too low a strength to undergo mechanical testing.
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spelling doaj.art-0ea1d46c78364f00bfb53666df6aad922023-09-03T15:21:48ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802013-12-015170771210.15282/jmes.5.2013.17.0068Production of 316L Stainless Steel (SS316L) Foam via Slurry MethodN. I. Mad Rosip0S. Ahmad1K. R. Jamaludin2F. Mat Noor3Faculty of Mechanical and Manufacturing Engineering, University Tun Hussein Onn Malaysia, 86400 Batu Pahat, Johor.Faculty of Mechanical and Manufacturing Engineering, University Tun Hussein Onn Malaysia, 86400 Batu Pahat, Johor.Academic Manager (Graduate Studies) UTM Razak School of Engineering and Advanced Technology Level 7, Razak Tower, Universiti Teknologi Malaysia Kuala Lumpur 54100 Jalan Semarak, Kuala Lumpur.Academic Manager (Graduate Studies) UTM Razak School of Engineering and Advanced Technology Level 7, Razak Tower, Universiti Teknologi Malaysia Kuala Lumpur 54100 Jalan Semarak, Kuala Lumpur.Metal foams are a special class of porous materials with novel physical, mechanical, thermal, electrical and acoustic properties. Nowadays, 316L stainless steel (SS316L) foam is considered as one of the attractive metallic materials for biomedical applications due to its excellent mechanical properties, biocompatibility, and corrosion resistance. In this study, SS316L has been used to produce metal foams using the slurry method. The compositions of the SS316L metal powder were 40 wt% and 60 wt%, PEG (3 wt%), CMC (3 wt%) with the remainder distilled water. Polyethylene glycol (PEG) and methylcellulose (CMC) were used as a binder. The raw materials were mixed using a ball milling machine. After that, the polyurethane (PU) foams were immersed in the mixture then dried in the oven for 24 hours. Then, the samples were sintered in a box furnace at 1300oC. In order to characterize the samples, several tests were conducted such as x-ray diffraction (XRD), energy diffraction x-ray (EDX), and morphological analysis (optical microscopy and scanning electron microscopy (SEM)). The most suitable composition of SS316L is 60 wt% with a sintering temperature of 1300°C which resulted in large-pored metal foam. The SS316L metal foams were successfully produced using the slurry method. However, the quality of the SS316L metal foam must be improved because it had too low a strength to undergo mechanical testing.https://journal.ump.edu.my/jmes/article/view/8247metal foamstainless steelslurry methodball milling
spellingShingle N. I. Mad Rosip
S. Ahmad
K. R. Jamaludin
F. Mat Noor
Production of 316L Stainless Steel (SS316L) Foam via Slurry Method
Journal of Mechanical Engineering and Sciences
metal foam
stainless steel
slurry method
ball milling
title Production of 316L Stainless Steel (SS316L) Foam via Slurry Method
title_full Production of 316L Stainless Steel (SS316L) Foam via Slurry Method
title_fullStr Production of 316L Stainless Steel (SS316L) Foam via Slurry Method
title_full_unstemmed Production of 316L Stainless Steel (SS316L) Foam via Slurry Method
title_short Production of 316L Stainless Steel (SS316L) Foam via Slurry Method
title_sort production of 316l stainless steel ss316l foam via slurry method
topic metal foam
stainless steel
slurry method
ball milling
url https://journal.ump.edu.my/jmes/article/view/8247
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AT fmatnoor productionof316lstainlesssteelss316lfoamviaslurrymethod