Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip

Given the growing importance of lab-on-a-chip in a number of fields, such as medical diagnosis or environmental analysis, the fact that the current fabrication process relies mainly on oil-based polymers raises an ecological concern. As an eco-responsible alternative, we presented, in this article,...

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Main Authors: Morgane Zimmer, Stéphane Trombotto, Emmanuelle Laurenceau, Anne-Laure Deman
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/15/3/379
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author Morgane Zimmer
Stéphane Trombotto
Emmanuelle Laurenceau
Anne-Laure Deman
author_facet Morgane Zimmer
Stéphane Trombotto
Emmanuelle Laurenceau
Anne-Laure Deman
author_sort Morgane Zimmer
collection DOAJ
description Given the growing importance of lab-on-a-chip in a number of fields, such as medical diagnosis or environmental analysis, the fact that the current fabrication process relies mainly on oil-based polymers raises an ecological concern. As an eco-responsible alternative, we presented, in this article, a manufacturing process for microfluidic devices from chitosan, a bio-sourced, biodegradable, and biocompatible polysaccharide. From chitosan powder, we produced thick and rigid films. To prevent their dissolution and reduce their swelling when in contact with aqueous solutions, we investigated a film neutralization step and characterized the mechanical and physical properties of the resulting films. On these neutralized chitosan films, we compared two micropatterning methods, i.e., hot embossing and mechanical micro-drilling, based on the resolution of microchannels from 100 µm to 1000 µm wide. Then, chitosan films with micro-drilled channels were bonded using a biocompatible dry photoresist on a glass slide or another neutralized chitosan film. Thanks to this protocol, the first functional chitosan microfluidic devices were prepared. While some steps of the fabrication process remain to be improved, these preliminary results pave the way toward a sustainable fabrication of lab-on-a-chip.
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spelling doaj.art-0f3f9946543d4c109c0605694177fbe42024-03-27T13:55:14ZengMDPI AGMicromachines2072-666X2024-03-0115337910.3390/mi15030379Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-ChipMorgane Zimmer0Stéphane Trombotto1Emmanuelle Laurenceau2Anne-Laure Deman3Ecole Centrale de Lyon, INSA Lyon, CNRS, Université Claude Bernard Lyon 1, CPE Lyon, INL, UMR5270, 69130 Ecully, FranceIngénierie des Matériaux Polymères (UMR5223), Université Claude Bernard Lyon 1, CNRS, INSA Lyon, Université Jean Monnet, 69622 Villeurbanne, FranceEcole Centrale de Lyon, INSA Lyon, CNRS, Université Claude Bernard Lyon 1, CPE Lyon, INL, UMR5270, 69130 Ecully, FranceEcole Centrale de Lyon, INSA Lyon, CNRS, Université Claude Bernard Lyon 1, CPE Lyon, INL, UMR5270, 69130 Ecully, FranceGiven the growing importance of lab-on-a-chip in a number of fields, such as medical diagnosis or environmental analysis, the fact that the current fabrication process relies mainly on oil-based polymers raises an ecological concern. As an eco-responsible alternative, we presented, in this article, a manufacturing process for microfluidic devices from chitosan, a bio-sourced, biodegradable, and biocompatible polysaccharide. From chitosan powder, we produced thick and rigid films. To prevent their dissolution and reduce their swelling when in contact with aqueous solutions, we investigated a film neutralization step and characterized the mechanical and physical properties of the resulting films. On these neutralized chitosan films, we compared two micropatterning methods, i.e., hot embossing and mechanical micro-drilling, based on the resolution of microchannels from 100 µm to 1000 µm wide. Then, chitosan films with micro-drilled channels were bonded using a biocompatible dry photoresist on a glass slide or another neutralized chitosan film. Thanks to this protocol, the first functional chitosan microfluidic devices were prepared. While some steps of the fabrication process remain to be improved, these preliminary results pave the way toward a sustainable fabrication of lab-on-a-chip.https://www.mdpi.com/2072-666X/15/3/379chitosanlab-on-a-chipmicrofluidicbiomaterialsmicro-drillinghot embossing
spellingShingle Morgane Zimmer
Stéphane Trombotto
Emmanuelle Laurenceau
Anne-Laure Deman
Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip
Micromachines
chitosan
lab-on-a-chip
microfluidic
biomaterials
micro-drilling
hot embossing
title Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip
title_full Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip
title_fullStr Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip
title_full_unstemmed Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip
title_short Chitosan as an Alternative to Oil-Based Materials for the Fabrication of Lab-on-a-Chip
title_sort chitosan as an alternative to oil based materials for the fabrication of lab on a chip
topic chitosan
lab-on-a-chip
microfluidic
biomaterials
micro-drilling
hot embossing
url https://www.mdpi.com/2072-666X/15/3/379
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AT emmanuellelaurenceau chitosanasanalternativetooilbasedmaterialsforthefabricationoflabonachip
AT annelauredeman chitosanasanalternativetooilbasedmaterialsforthefabricationoflabonachip