Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding

In this work, a new welding method, AC-DC hybrid TIG welding, is used to weld 304 stainless steel. Research on the formation, microstructure, and properties of 304 stainless-steel welded joints are studied by using optical microscope and microhardness. The results show that the weld with AC/DC hybri...

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Main Authors: Ying Ye, Bairu Yang, Yonghui Yang, Zihan Pan, Chao Chen, Xinlong Zhang
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/6/1127
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author Ying Ye
Bairu Yang
Yonghui Yang
Zihan Pan
Chao Chen
Xinlong Zhang
author_facet Ying Ye
Bairu Yang
Yonghui Yang
Zihan Pan
Chao Chen
Xinlong Zhang
author_sort Ying Ye
collection DOAJ
description In this work, a new welding method, AC-DC hybrid TIG welding, is used to weld 304 stainless steel. Research on the formation, microstructure, and properties of 304 stainless-steel welded joints are studied by using optical microscope and microhardness. The results show that the weld with AC/DC hybrid welding is a fish-scale pattern, and the density of the fish-scale pattern increases with the increase of AC proportion. Both the weld penetration and the ratio of weld penetration to weld width are the highest when AC accounts for 30%. At this point, the weld penetration is 0.83 mm larger than DC mode, an increase of 93.26%, and the ratio of weld penetration to weld width is 1.6, which is 76.19% higher than DC mode. When the proportion of AC is increased, the microstructure of the weld is equiaxed or columnar, and the microstructure of the heat-affected zone is ferrite in the form of lath. The hardness of the weld is greater than that of the base metal, and the hardness of the heat-affected zone is the lowest. The microhardness distribution of the weld with AC 50% is the most uniform. When AC accounts for 20% and 30%, the average weld hardness is the highest, which are 196.7 HV and 198.1 HV, respectively.
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spelling doaj.art-0f7c54d96f684e6ca6fd3d5f470842c02023-11-18T11:37:11ZengMDPI AGMetals2075-47012023-06-01136112710.3390/met13061127Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG WeldingYing Ye0Bairu Yang1Yonghui Yang2Zihan Pan3Chao Chen4Xinlong Zhang5College of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040, ChinaIn this work, a new welding method, AC-DC hybrid TIG welding, is used to weld 304 stainless steel. Research on the formation, microstructure, and properties of 304 stainless-steel welded joints are studied by using optical microscope and microhardness. The results show that the weld with AC/DC hybrid welding is a fish-scale pattern, and the density of the fish-scale pattern increases with the increase of AC proportion. Both the weld penetration and the ratio of weld penetration to weld width are the highest when AC accounts for 30%. At this point, the weld penetration is 0.83 mm larger than DC mode, an increase of 93.26%, and the ratio of weld penetration to weld width is 1.6, which is 76.19% higher than DC mode. When the proportion of AC is increased, the microstructure of the weld is equiaxed or columnar, and the microstructure of the heat-affected zone is ferrite in the form of lath. The hardness of the weld is greater than that of the base metal, and the hardness of the heat-affected zone is the lowest. The microhardness distribution of the weld with AC 50% is the most uniform. When AC accounts for 20% and 30%, the average weld hardness is the highest, which are 196.7 HV and 198.1 HV, respectively.https://www.mdpi.com/2075-4701/13/6/1127TIG weldingAC-DC hybridformingmicrostructure
spellingShingle Ying Ye
Bairu Yang
Yonghui Yang
Zihan Pan
Chao Chen
Xinlong Zhang
Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding
Metals
TIG welding
AC-DC hybrid
forming
microstructure
title Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding
title_full Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding
title_fullStr Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding
title_full_unstemmed Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding
title_short Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding
title_sort research on the formation microstructure and properties of 304 stainless steel ac dc hybrid tig welding
topic TIG welding
AC-DC hybrid
forming
microstructure
url https://www.mdpi.com/2075-4701/13/6/1127
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