Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process

This research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building...

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Main Authors: August Lehrecke, Cody Tucker, Xiliu Yang, Piotr Baszynski, Hanaa Dahy
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/22/10989
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author August Lehrecke
Cody Tucker
Xiliu Yang
Piotr Baszynski
Hanaa Dahy
author_facet August Lehrecke
Cody Tucker
Xiliu Yang
Piotr Baszynski
Hanaa Dahy
author_sort August Lehrecke
collection DOAJ
description This research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building materials, which gain efficiency from fabrication techniques enabling controlled fibre direction and placement in tune with load-bearing requirements. These techniques have evolved closely with industrial textile processes. However, increased focus on automation within FRP fabrication processes have overlooked potential key benefits presented by some lesser-known traditional techniques of fibre arrangement. This research explores the process of traditional bobbin lace-making and applies it in a computer-aided design and fabrication process of a small-scale structural demonstrator in the form of a chair. The research exposes qualities that can expand the design space of FRPs, as well as speculates about the potential automation of the process. In addition, Natural Fibre-Reinforced Polymers (NFRP) are investigated as a sustainable and human-friendly alternative to more popular carbon and glass FRPs.
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spelling doaj.art-0fe0eb6a99514f36a8347b723ddbd5f42023-11-22T22:21:56ZengMDPI AGApplied Sciences2076-34172021-11-0111221098910.3390/app112210989Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication ProcessAugust Lehrecke0Cody Tucker1Xiliu Yang2Piotr Baszynski3Hanaa Dahy4ITECH Master’s Program, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, GermanyITECH Master’s Program, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, GermanyITECH Master’s Program, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, GermanyBioMat Department of Bio-Based Materials and Materials Cycles in Architecture, Institute of Building Structures and Structural Design, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, GermanyBioMat Department of Bio-Based Materials and Materials Cycles in Architecture, Institute of Building Structures and Structural Design, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, GermanyThis research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building materials, which gain efficiency from fabrication techniques enabling controlled fibre direction and placement in tune with load-bearing requirements. These techniques have evolved closely with industrial textile processes. However, increased focus on automation within FRP fabrication processes have overlooked potential key benefits presented by some lesser-known traditional techniques of fibre arrangement. This research explores the process of traditional bobbin lace-making and applies it in a computer-aided design and fabrication process of a small-scale structural demonstrator in the form of a chair. The research exposes qualities that can expand the design space of FRPs, as well as speculates about the potential automation of the process. In addition, Natural Fibre-Reinforced Polymers (NFRP) are investigated as a sustainable and human-friendly alternative to more popular carbon and glass FRPs.https://www.mdpi.com/2076-3417/11/22/10989biocompositesbobbin lacenatural fibre-reinforced polymersNFRPmoldlessdigital fabrication
spellingShingle August Lehrecke
Cody Tucker
Xiliu Yang
Piotr Baszynski
Hanaa Dahy
Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
Applied Sciences
biocomposites
bobbin lace
natural fibre-reinforced polymers
NFRP
moldless
digital fabrication
title Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_full Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_fullStr Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_full_unstemmed Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_short Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_sort tailored lace moldless fabrication of 3d bio composite structures through an integrative design and fabrication process
topic biocomposites
bobbin lace
natural fibre-reinforced polymers
NFRP
moldless
digital fabrication
url https://www.mdpi.com/2076-3417/11/22/10989
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